Even old gear shapers can reduce non-cutting time and improve productivity through overhauls.
Standardize multi-step feeding! Achieve several times the speed of radial feeding to minimize wasted time.
At Sanwa Seiki Co., Ltd., we have improved performance and operability by retrofitting all functions, including cutter rotation, table rotation, feed, spindle, stroke, and cutter vertical position, to CNC (5-axis). We have adopted the "FANUC16iMB" NC device, which shortens non-cutting time and enhances productivity. By incorporating a cutter spindle rapid return software and servo-motorizing the circumferential feed and feed, the flexibility in setting processing conditions has significantly improved. 【Achievements】 ■ Machine Name: Lorenz LS1000 Gear Shaper ＜Construction Details＞ ■ 1. Overhaul ■ 2. 5-axis NC retrofit construction ・ The NC device uses FANUC16iMB ・ By retrofitting all functions, including cutter rotation, table rotation, feed, spindle stroke, and cutter vertical position to CNC (5-axis), we have improved performance and operability. *For more details, please refer to the PDF document or feel free to contact us.
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【Other Achievements】 <Construction Details> ■3. Adoption of Sanwa Seiki's original dialogue program - Reduced non-cutting time, achieving improved productivity - Integrated cutter spindle rapid return software (approximately twice the processing speed) - Servo motorization of circumferential feed and cutting depth significantly enhances the flexibility of setting processing conditions Conditions can be set according to work material and specifications, resulting in improved productivity - Standardized multi-stage feeding for cutting; in areas with quick cuts and shallow cutting depths, it allows for several times the specified radial feed speed, minimizing wasted time *For more details, please refer to the PDF document or feel free to contact us.
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[Performance Machines (Excerpt)] ■ Oe Ironworks: SS180 ■ Karatsu: GS101, GS200, GS201, GSM-12N ■ Ferros: 4GS, THE36 ■ Mitsubishi ・ SA25, SA40 ・ SC15, SC25 * For more details, please refer to the PDF document or feel free to contact us.
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"Tool Communication" Our products are born from communication with our customers. To provide products and services that are trusted and genuinely satisfying, OSG values the dialogue with customers through tools, which we call "Tool Communication." "Shaping Your Dreams" We want to shape the dreams of each and every customer. Driven by this desire, we continue to take on challenges and support the global manufacturing industry on a worldwide scale. The era is experiencing a significant paradigm shift in cutting-edge technologies such as electric vehicles, healthcare, and clean energy. We will collectively work on the development of advanced technologies that capture the needs and seeds of future technologies, including research on new materials, the latest coating technologies, and environmentally friendly products.