High concentration, small quantity processing filtration device! A case where working hours were reduced and labor costs were cut.
The person in charge of equipment, maintenance, and troubleshooting at Setsunan Kasei Co., Ltd. faced challenges such as, "When cleaning extrusion molding machines that manufacture high-performance plastics, fine particles of materials like resin, minerals, and pigments generated during the manufacturing process flow into the wastewater, making it difficult to process." Therefore, we proposed a product utilizing Fine Wedge, which can filter even small quantities. After implementation, the risk of discharging wastewater mixed with SS was eliminated, resulting in a reduction of about 15 hours of work time per month and a decrease in labor costs. [Challenges] ■ Fine particles of materials generated during the manufacturing process flow into the wastewater, making it difficult to process. ■ We want to consider the environment, so we want to remove those fine particles through a filter. ■ Due to the small processing volume (500L per day), we couldn't find a suitable processing device. *For more details, please refer to the related links or feel free to contact us.
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【Results】 ■The risk of discharging wastewater mixed with SS has been eliminated. ■Regular air backwashing resolves clogging. ■Even during manual cleaning, the simple structure makes maintenance easy. ■High concentration and small volume processing is possible. *For more details, please refer to the related links or feel free to contact us.
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[Example of Achievements] ■ Setsunan Chemical Co., Ltd. *For more details, please refer to the related links or feel free to contact us.
Company information
Since its founding in 1954, Toyo Screen Manufacturing has been a screen manufacturer contributing to industrial development as an "expert in separation and classification." Always adapting to the changes of the times, we provide screens that meet our customers' needs, including woven wire mesh, perforated plates, and urethane screens for the steel and crushing industries as part of our operational technology. During the period of rapid economic growth, when environmental pollution became serious, we developed and sold wedge wire screens and solid-liquid separation devices as core businesses for the water treatment sector. In response to the high quality demands in the production processes of various modern industries, we have successfully established the technology for fine wedge filters with a world-leading minimum size of 5 microns. We are always thinking about the future that our screens and filters will help realize in daily solutions.