Early trouble prevention for conveyors! We will notify you of signs of potential issues by digitizing the conditions that lead to failures.
Dedicated sensors for vibrations, temperature, sound, smell, and various images are installed to collect vast amounts of data semi-permanently. The gathered multivariate data enables management of quality and predictive maintenance. If prior predictions become possible, it allows for addressing issues before unexpected system shutdowns or significant damage occur, leading to improved operational rates and reduced replacement parts. Additionally, by digitizing failure precursors, it is possible to substitute the intuition and experience of highly skilled technicians with advanced technology and knowledge for trouble prevention.
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basic information
The system consists of sensors that detect vibrations and temperatures of the conveyor motor parts, and cameras that check for wear and cracks on the belt surface. Information gathered on-site can be centrally collected, stored, and analyzed in the cloud. Direct monitoring via mobile devices is also possible. We will propose the optimal specifications and system configuration. Inquiry Process: - "Proposal": Hearing your requirements and conducting on-site surveys - "Estimate": Providing formal costs and schedules - "Order": Confirming final specifications and construction period before system production - "Construction": Wiring and sensor installation on the equipment, software creation - "Analysis": Visualizing multivariate data and conducting pattern analysis
Price range
P7
Delivery Time
Applications/Examples of results
Maintenance of conveyors for transporting raw materials in the plant.
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Company information
Our company aims to be a trading company that provides products and services such as conveyor belts, conveyor equipment, industrial rubber, and industrial resin products that Japan and the world demand. We contribute to the safety and quality assurance of manufacturing and processing lines for food, pharmaceuticals, packaging materials, and industrial parts, as well as the safety and maintenance of the supply chain. Our main products include: - Conveying belts - Conveyor system equipment - Conveyor safety equipment - Collaborative robots - Vibration isolation mounts (domestic and imported) - Rubber packing - Fenders - Various other conveyor and industrial rubber-related products. Our services and consultation offerings: - Processing of various types of conveying belts - Endless construction of conveying belts (limited to the Kanto and Tokai regions) - Sales of conveyor system equipment - Proposals for automation and efficiency of conveying systems - We will work with our partner manufacturers to understand your specifications. Please contact us for the installation, replacement, or renovation of new conveyor systems. We ensure compliance with laws and regulations and deliver products and services that satisfy you, addressing your challenges and requirements.