Vacuum press device for laminated capacitors that enables a vacuum state in a short time.
Vacuum pressurization in as little as 4 seconds! Achieves 80 tons of pressurization capability in a compact space. A press device that can also operate under vacuum conditions and heating! Suitable for multilayer capacitors and multilayer process applications.
Our company selects suitable production methods for each process according to the characteristics of the products we manufacture (such as price, production volume, lifecycle, and order form) and supports the proposal and realization of an efficient manufacturing flow. We design and manufacture jigs for research and development as well as for evaluating production methods, primarily focusing on production equipment for electronic components. 【Case Study】 We were processing products with varying thicknesses, but as the thickness changed, the vacuum space also changed, necessitating sealing with gaskets to maintain the vacuum state. We were looking for a device that could quickly absorb the height of the product and achieve sealing. Since our company also develops the pressing process for electronic components, we proposed a high-thrust vacuum press device. ■ Main Features - Pressing capacity: 80 tons - Achievable vacuum level: -98.0 kPa - Heating temperature: Room temperature to 200℃ - Effective pressing size: 250 mm x 250 mm - Press stroke: 42 mm - As it is a servo press, the pressing position and process can be freely set - The two-column press device allows for easy docking with other equipment processes * An automatic product supply device for the pressing section can also be added as an option.
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basic information
Specifications ● The sheet in the photo is configured in a single column, but can be expanded to three columns. ● Dedicated device for thin layer sheets. ● Stacking in units of four pallets. ● Stacking accuracy: within ±0.02. ● Cycle time: fastest 4 seconds per sheet. 【Vacuum Press Device Main Dimensions】 Width 940mm x Depth 460mm x Height 1500mm 【Hydraulic Pump Main Dimensions】 Width 550mm x Depth 305mm x Height 700mm Product working height is approximately 970mm from the floor.
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Applications/Examples of results
■Pressure lamination of thin layer sheets
Detailed information
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● The photo sheet is configured in a single column but can be expanded to three columns. ● Dedicated device for thin layer sheets. ● Stacking in units of four pallets. ● Stacking accuracy: within ±0.02. ● Cycle time: fastest 4 seconds per sheet.
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Company information
Our company has been focused on developing production equipment for electronic components and has been proposing and implementing solutions to various challenges faced by production factories. The production equipment for electronic components is characterized by high-reliability transport technology (high speed, high precision, and fine parts), which is one of our strengths. Transport technology is essential for production equipment, and improvements in this area can lead to various benefits. Do you have any of the following concerns? 1. I want to increase the equipment cycle time. 2. I want to further improve the defect rate. 3. I want to simplify product changeovers. 4. I want to make equipment maintenance easier. Additionally, even outside of transport technology: 5. I want to perform equipment maintenance but don't have the drawings (e.g., for cam mechanisms). 6. I want to change the layout of factory equipment, but it's difficult (in terms of time and manpower). We will propose and implement optimal solutions to these challenges.