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  4. Assembly Machine
  5. Assembly Machine
  6. Automation example: Cap assembly

Automation example: Cap assembly

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last updated:Nov 20, 2024

ティーエイチエー
ティーエイチエー
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It's a simple task, but the ability to correspond continuously is also a benefit of automation.

When considering where to start with automation consultations, one option is to begin with simple work processes. There was a process where workers attached two caps to products coming down a conveyor. However, due to the simplicity of the task, continuous work was difficult, and there were concerns about the physical strain on the workers from the repetitive motion, which led to the consultation. Since there were multiple products, we conducted a product and process analysis and addressed the situation with one robot (a SCARA robot). (We also made adjustments on the clamping side to accommodate product variations.) We cannot display the products, so we have included an image for reference. We aim for various approaches. Please feel free to consult or inquire with us.

    Assembly Machine
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Automation example: Cap assembly

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basic information

Implementation results By reducing two operators to one robot, we achieved: - Continuous operation - Space-saving and more.

Price range

P6

Delivery Time

Please contact us for details

Applications/Examples of results

Major product manufacturer We will develop concepts based on various considerations, aiming for cost reduction and quality improvement. Please feel free to consult with us.

catalog(9)

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[Product Information] Insertion machines and inspection equipment for solving problems

[Product Information] Insertion machines and inspection equipment for solving problems

PRODUCT
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Productivity reform from improvements within the factory.

Productivity reform from improvements within the factory.

OTHER
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[Materials for Design and Production Engineers] Basic Knowledge of Press Fitting and Press Fitting Equipment

[Materials for Design and Production Engineers] Basic Knowledge of Press Fitting and Press Fitting Equipment

OTHER
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Introduction to THA Press-in Test Equipment

Introduction to THA Press-in Test Equipment

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[Materials for Design and Production Engineers] Press-Fitting Technology Information (Design Stage)

[Materials for Design and Production Engineers] Press-Fitting Technology Information (Design Stage)

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Manga Material CASE 3: "Proposing a New Solution to Tact Time Reduction That Cannot Be Achieved by Just Robotization"

Manga Material CASE 3: "Proposing a New Solution to Tact Time Reduction That Cannot Be Achieved by Just Robotization"

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Manga Material CASE 2 "Automation of Testing and Inspection Processes"

Manga Material CASE 2 "Automation of Testing and Inspection Processes"

OTHER
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Manga Material CASE 1 "Automation of Film Stripping Work"

Manga Material CASE 1 "Automation of Film Stripping Work"

TECHNICAL
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Collection of Points and Examples for Automation

Collection of Points and Examples for Automation

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Company information

ティーエイチエー

ティーエイチエー

Industrial Machinery

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We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measurement devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can provide numerical suggestions, such as load, even in the prototype stage, and we accept various consultations that include specifications and design issues. With the aim of proposing solutions to "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes to the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding the pros and cons of "sometimes with robots, sometimes without." In 2022, to tackle new jigs that had been abandoned due to multiple product compatibility and weight limitations in traditional metal processing, we introduced a 3D printer.

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