It's a simple task, but the ability to correspond continuously is also a benefit of automation.
When considering where to start with automation consultations, one option is to begin with simple work processes. There was a process where workers attached two caps to products coming down a conveyor. However, due to the simplicity of the task, continuous work was difficult, and there were concerns about the physical strain on the workers from the repetitive motion, which led to the consultation. Since there were multiple products, we conducted a product and process analysis and addressed the situation with one robot (a SCARA robot). (We also made adjustments on the clamping side to accommodate product variations.) We cannot display the products, so we have included an image for reference. We aim for various approaches. Please feel free to consult or inquire with us.
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basic information
Implementation results By reducing two operators to one robot, we achieved: - Continuous operation - Space-saving and more.
Price range
P6
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Applications/Examples of results
Major product manufacturer We will develop concepts based on various considerations, aiming for cost reduction and quality improvement. Please feel free to consult with us.
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Company information
We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measurement devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can provide numerical suggestions, such as load, even in the prototype stage, and we accept various consultations that include specifications and design issues. With the aim of proposing solutions to "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes to the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding the pros and cons of "sometimes with robots, sometimes without." In 2022, to tackle new jigs that had been abandoned due to multiple product compatibility and weight limitations in traditional metal processing, we introduced a 3D printer.