Custom Gear Manufacturing Case Study: Grinding and Evaluation of Trochoidal Tooth Profiles for Precision Reducers
Ozig can perform grinding processing of trochoidal tooth shapes!
This is a case study of grinding processing for trochoidal tooth profiles used in industrial machinery. The tooth profile is required for precision indexing parts where backlash is a concern, and it is utilized in various fields, including robotics, aviation, and motors, in addition to industrial machinery. Since it is a special tooth profile, the request required specific demands for processing equipment, measuring instruments, and evaluation methods. The shape was different from the tooth profile designed by each machine manufacturer, so the customer provided the coordinates of the tooth profile shape, and we proceeded with grinding and evaluation. At our company, we utilized the latest gear grinding machines, such as the VIPER500W and P100L, to process gears of arbitrary shapes. When measuring arbitrary shapes, it is necessary to make contact with the measuring probe perpendicular to the coordinate points on the tooth surface. Therefore, it is essential to understand the required shape and ensure that the measuring equipment can maintain the appropriate measurement position. As a result, the evaluation by the customer was satisfactory, and we received high praise even for arbitrary tooth profiles that are not specified in standards.
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basic information
Industry Industrial Machinery Industry Details Grinding of trochoidal gears used as the core component of precision reducers Size Approximately φ200 Application Indexing Application Details Reducers used for parts requiring precision indexing Gear Classification Other Gear Classification Tooth Profile Trochoidal Material SCM Module - Processing Carburizing and quenching
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Industrial machinery
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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."