Wireless Predictive Maintenance for Equipment: Vibration and Temperature Measurement Package [C-BOX]
Quickly detect the deterioration of equipment condition from vibration and surface temperature. Data can be collected in the office using wireless technology, eliminating the need for patrols.
**About the Vibration Temperature Measurement Package** This is a package product aimed at remotely monitoring equipment abnormalities by installing vibration sensors on the target equipment. It requires no wiring work and allows for immediate equipment monitoring. **Points** - Simple sensing by just placing it on the equipment - Minimal construction with wireless utilization - Visualization available both in the office and on-site **Do you have any of these concerns in your factory?** - The equipment you are using suddenly breaks down. You want to implement predictive maintenance before it fails. - You want to eliminate patrols in high places or hazardous areas. **Four Benefits of the Wireless Equipment Monitoring System with the Vibration Temperature Measurement Package** - No wiring work required due to the wireless system - Data collection possible without going to the site; data can also be extracted in CSV format - Automatically generates graphs of vibration and surface temperature data for the monitored equipment, allowing you to grasp trends - Measurement points can be easily added, and changes to measurement locations are flexible (renaming monitors, etc., requires separate action) **What is C-BOX?** C-BOX is a system that allows you to freely combine wireless sensors from various manufacturers to visualize the movements of equipment and people on a monitor. It enables the affordable implementation of IoT that connects equipment and sensors, regardless of whether it is in a factory or office.
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basic information
◆Package Specifications - Data Types: Vibration, Surface Temperature - Measurement Range Accuracy: [Vibration] 1-axis acceleration (Z direction) ±3dB Frequency 12.5–10,000Hz [Temperature] 0℃–85℃ ±1℃ - Power Supply: Battery (3.6V Lithium Battery) - Communication Interval: 1–60 minutes 【C-BOX Five Functions】 < Data Acquisition Function > Acquires sensor information from equipment to which sensors are attached. This information allows for the detection of potential equipment malfunctions. < Monitoring Function > Visualizes current values obtained from sensors on a monitor screen using charts and numbers. By utilizing the alert function, it notifies of high load conditions on the monitor screen. < Alert Function > Sets a threshold, and when exceeded, notifies via a lamp on the monitor screen. It is easy to set or change the thresholds for alerts. < Data Recording Function > Records the date and time of data acquisition, sensor ID, and data obtained from sensors, saving up to two months' worth of data, with one month at a time. < Data Download Function > Easily downloads recorded data from the data recording function in CSV format.
Price information
■Product Composition - The product composition includes the setup list and the C-BOX main unit. - The sensor connections are pre-configured. - Commercially available sensors will be utilized. - Sensors can be purchased through our company or directly by the customer. ■Price Information 2.3 million yen + 600,000 yen × n *n indicates the number of sensor installations The above amount does not include the cost of the monitor or PC. ■Example Amount If the number of sensor installations is 4: 2.3 million yen + 600,000 yen × 4 = 4.7 million yen
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Applications/Examples of results
■ Predictive Maintenance of Cooling Fan Motors <Concern> If the cooling fan stops, it will affect the operation of the equipment, so we want to detect any issues with the motor or rotating shaft early through vibrations and temperature rises. However, we cannot send data externally, so is there a good system available on-premises? <Utilization> Using a vibration and temperature measurement package to trend monitor the vibrations and temperatures of the motor and rotating shaft. The data is stored within the C-BOX, allowing for collection without external transmission. ■ Monitoring the Deterioration of Shot Impellers <Concern> We regularly replace shot impeller parts based on time calculations, but we want to determine the actual wear or damage of the blades and any shaft misalignment to decide when to replace them. We would like the data to be displayed on the control panel's touch screen. <Utilization> Monitoring the condition of the shot blast impeller using a vibration and temperature package. The C-BOX can communicate with the PLC and write the collected data to the PLC, allowing that data to be displayed on the equipment's touch panel.
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Company information
Since its founding in 1934, Shinto Industries has focused on its casting business as a strong core, applying and expanding the technologies and know-how cultivated there into various non-casting fields of the material industry, continuously evolving. Shinto's manufacturing capabilities are recognized for their comprehensive strength as a plant engineering manufacturer that supports the manufacturing industry from behind the scenes, providing technologies that integrate "environment and safety" with "know-how" through the "three attractions plus alpha" of high-quality "machinery and equipment" that accumulates the latest technology, high-quality "projectiles, abrasives, and consumables" that maximize the performance of machinery and equipment, and "support for stable operations" that maintains high performance.