Welding seam detection sensor (applicable for metal detection and distinguishing between magnetic and non-magnetic materials)
ES Series
We will detect the welded parts using eddy currents. Since it is eddy current, it can be detected even if surface finishing, mirror finishing, painting, or plating has been applied.
This product is a welding position detection sensor that uses the eddy current method. It detects the welding seam position of magnetic materials moving in the same direction (non-destructive testing). The sensor detects the welding seam as a change in analog voltage, and the detected analog signal is converted into ON/OFF signals for a transistor by a comparator and outputted. (Analog output is also available.) It is not affected by surface treatments (mirror finish, sandblasting, shot blasting, painting, plating, anodizing, etc.), so there is a possibility of detecting workpieces that could not be detected by image sensors (image processing) or laser sensors. Detection is possible for both magnetic and non-magnetic metals, but it may be difficult to detect depending on the size and shape. Therefore, we suggest starting by discussing your needs, borrowing the target workpiece, and exploring the possibility of detection. We will generally respond free of charge regarding the possibility of detection, and if there are costs associated with jigs or other items, we will proceed after obtaining your consent. Please feel free to consult us about integration into inspection lines, improvements, joint development, patents, confidentiality agreements, and more.
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basic information
Power Supply: DC 10-30V (AC 100V-220V compatible) Output: Transistor switching output via comparator Analog output, relay output, CAN, etc. We also flexibly accommodate other specifications and custom requests.
Price information
It varies according to specifications.
Delivery Time
Applications/Examples of results
Drilling holes in the dynamo's stator (position detection to avoid welding locations) Welding detection of muffler steel pipes (to ensure welds do not interfere with bending positions) Welding detection of rotors with windings Confirmation of welds during fire extinguisher manufacturing Welding detection of non-magnetic stainless steel pipes and steel pipes Welding detection of drums, pails, and one-gallon cans Welding detection of steel cans such as canned food and canned coffee Edge detection of steel plates and detection of the boundary between plates of leaf springs Detection of welding points on SUS belts Detection of joints in railway tracks Detection of wire breakage in escalator hand belts Non-destructive testing Can also be applied to edge and joint detection.
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Company information
Utilizing our original technology of saturable coils, we offer a fundamentally simple magnetic detection element technology that provides high precision and long-term stability even under adverse conditions. We have received strong support from a wide range of industries, including unmanned transport carts, industrial equipment, labor-saving machines, material handling, machine tools, injection molding machines, civil engineering and construction robots, food machinery, industrial machinery, nuclear facilities, and ships. We also excel in sensors for motorsports such as F1 and Moto GP, inclinometers for construction machinery, and magnetic sensors used for ultra-high precision measurements in scientific fields. Some of our products are also used in applications like multi-story parking and golf cart guidance sensors. All of our products are developed and manufactured 100% in Japan, with over 80% of our product lineup being custom-made based on individual customer requests. We offer many custom options, including waterproof, explosion-proof, heat-resistant, water-resistant, and radiation-resistant specifications. If you have any issues related to sensing or measurement, please feel free to consult us. IoT Platform: Our sales and technical staff will fully support you, from minor customizations of existing products to proposals for new detection principles. You can also rely on us for assistance with Kaizen (continuous improvement). Our standard products come with a reassuring 3-year warranty. Location: Ina, Nagano Prefecture. Published on Ipros Monozukuri.