Improving dimensional accuracy in machining shortens the processing time! It prevents distortion, cracking, and improves fatigue strength.
Here are some examples of applications for the vibration stress relief device "Vibrodine." By processing materials before rough machining of machine parts and molds, as well as before finishing, dimensional accuracy can be improved and the machining process can be shortened. Additionally, by processing after precision machining, it prevents distortion and cracking that may occur after operation and improves fatigue strength. [Examples of improved machining accuracy through stress reduction and removal (partial)] <Industry: Casting> ■Casting Products ・Weight (kg): 30 ・Material: FC, ADC ・Purpose and Effect: Processed immediately after casting or before and after machining to improve accuracy and reduce man-hours. *For more details, please refer to the PDF document or feel free to contact us.
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【Examples of Improved Machining Accuracy through Stress Reduction and Elimination】 <Industry: Valve Manufacturing> ■ Large Valve ・Weight (kg): 1,000 ・Material: SUS Cast Iron ・Purpose, Effect: Treatment before and after machining to improve the fitting accuracy of the seat surface and gate. <Industry: Machine Tools> ■ Slide Rail ・Weight (kg): 5,000 ・Material: FC ・Purpose, Effect: Improved grinding accuracy, reduced machining man-hours, and prevention of distortion during transportation and after operation. <Industry: Generator Manufacturing> ■ Turbine Housing ・Weight (kg): 25,000 ・Material: FC ・Purpose, Effect: Treatment immediately after casting or before and after machining to improve accuracy, reduce man-hours, and prevent distortion after operation. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our country, despite being resource-poor, has often imported and wasted resources from abroad. However, from now on, such practices cannot be tolerated due to resource depletion and environmental conservation. Our country must take the lead in resource recycling, making efforts to leave finite resources and a beautiful environment for the next generation. Our company has made this a core principle, first by coating machine parts with high-performance materials to modify their surfaces and extend their lifespan. Next, if wear, galling, corrosion, scratches, or other defects occur, we will effectively utilize resources by regenerating and repairing them through low-heat input buildup that does not involve changes in stress or material properties, thereby contributing to environmental conservation. Additionally, for companies that own equipment, this approach reduces the inventory of spare parts for replacements and downtime, achieving cost reduction and increased productivity.