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  3. Manufacturing and processing machinery
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  5. Processing Contract
  6. Proposal for significant cost reduction and QCD improvement without the need for molds [Mold-less processing]

Proposal for significant cost reduction and QCD improvement without the need for molds [Mold-less processing]

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last updated:Jan 31, 2023

トーカイサポート 本社
トーカイサポート 本社
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Achieving low-volume production of multiple varieties and short delivery times! High-precision processing equivalent to pressing is possible, dramatically improving QCD (Quality, Cost, Delivery).

At Tokai Support, we offer "mold-less processing." There is no need for modification work on the press molds used in press processing. Instead of the mold production period, all that is required is the time to create the program, achieving a reduction in the production process. Additionally, high-precision processing equivalent to press processing is possible, with a repeat positioning accuracy of ±0.01, significantly shortening the total lead time and dramatically improving QCD. 【Features】 ■ No molds required ■ Significantly reduces the time until production begins ■ Can shorten development lead time ■ Reduces management costs related to molds ■ Immediate response for trials and prototypes ■ Accelerates the process from prototyping to mass production *For more details, please refer to the PDF materials or feel free to contact us.

    Processing Contract
キャプチャ.PNG

Proposal for significant cost reduction and QCD improvement without the need for molds [Mold-less processing]

キャプチャ.PNG
キャプチャ.PNG
  • Related Link - https://tokaisaport.co.jp/kanagataless/

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Are you facing any of these issues? - Do you not have a complete set of press molds for each variety? - Are you having trouble finding storage space for the molds? - Are you struggling with mold maintenance? - Is product development taking longer due to mold production time? - Can old molds be produced with new machines? *For more details, please refer to the PDF document or feel free to contact us.

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Applications/Examples of results

【Production Example】 ■Industrial Motor Segment Core Plate *For more details, please refer to the PDF document or feel free to contact us.

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Tokai Support Co., Ltd. Business Introduction

Tokai Support Co., Ltd. Business Introduction

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トーカイサポート

トーカイサポート 本社

Manufacturing and processing contract

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Our company offers a variety of services such as "Structural Steel and Pipe Processing Revolution" and "Mold-less Processing." With mold-less processing, we achieve low-volume production of a wide variety of products without the need for molds and with short lead times. It is possible to ensure quality equivalent to that of pressing. We support Japan's manufacturing with good quality, high technology, and high added value.

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