We will support your company's efforts to reduce defects!!
In the manufacturing industry, I believe that for each processing stage, management values for conditions and quality are set, and daily production activities are carried out with the goal of achieving 100% good products. However, due to various circumstances, unintended defective products can occur. These can arise from a lack of process capability relative to the standard values, or they may occur unexpectedly even when there is supposed to be sufficient process capability, among other reasons. Defective products not only incur costs as waste disposal but also affect costs when reworked into good products due to the labor involved in the rework. We will provide support to promote various initiatives aimed at resolving these issues.
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basic information
As for defect reduction activities, the best measure is to ensure sufficient process capability in the early stages of product flow, setting conditions while fully considering the variability of anticipated factors, as products and parts are ideally designed to be defect-free from the start. However, for those that have already flowed through despite various circumstances, follow-up measures become necessary. In such cases, it is crucial to conduct a thorough analysis of defect causes (including factors that were not initially anticipated) and to rigorously implement activities to control the variability of those factors. The support and guidance for advancing and directing these defect reduction activities will be the focus of consulting.
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We provide support based on the principle of finding the optimal direction for companies, drawing on our extensive experience and achievements in various defect reduction activities in large and small to medium-sized enterprises.
Company information
For manufacturing companies, the preparation of tools for production (jigs, molds, manufacturing equipment), the construction of line configuration and layout, and the creation of PFMEA and QC process charts to maintain product quality are fundamental to manufacturing and hold an important position. In this business, we focus on consulting in production technology, directly linked to the production site, particularly targeting small and medium-sized manufacturing companies, and we aim to support the growth of these enterprises. We will adjust the consulting targets based on the confirmation of customer needs.
