We support traceability measures that can become effective means!
Traceability refers to a term currently used in various industries, indicating the ability to track the processing details and distribution routes of a product from its raw materials and components to its current state, or the system for tracking such information. The quality of traceability can sometimes determine the survival of a company (for example, significantly impacting the financial losses related to market complaints). In the manufacturing sector, traceability involves many departments, but the part that concerns production technology and factory managers, which is the focus of our consulting services, is to ensure that the processing details of products and parts can be traced in detail. To build excellent traceability, it is crucial to create a system that allows for quick and accurate tracing, narrowing down to the minimum necessary scope when the need arises. The introduction of traceability measures (including IoT) can dramatically improve the accuracy, reliability, and response speed of quality control for processed products, and it also holds potential for reducing quality costs. Guidance and support related to the adaptation of traceability measures in quality management will be the focus of our consulting services.
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When considering the situations before and after actual traceability demonstrates its effectiveness, using everyday problems as examples: 1. Problem occurrence and fact confirmation; identifying issues within the company, at the delivery destination, and in the market, and confirming the facts. 2. Cause investigation and verification of characteristics; investigating the causes of defects in the problematic products and confirming and estimating the contents of the 5M1E (Man, Machine, Material, Method, Measurement, Environment) related to the cause. 3. Estimating and narrowing down the ripple effects through traceability; using the traceability system to search for and narrow down the characteristics identified in step 2. 4. Implementing countermeasures; depending on the situation, various countermeasures are implemented, such as line stoppages, lot outs, and sometimes yard inspections or complaint handling, among others. In other words, the situations where traceability is required occur frequently in everyday life, and there is always a pressing need for it. When product or component troubles arise within the company, at the delivery destination, or in the market, it is important to clarify their characteristics, predict the ripple effects of the troubles, and respond accordingly. With advancements such as IoT, it has become possible to trace characteristic data instantly. If the conditions for tracing based on product and component characteristics or serial numbers are met, quality assurance can be achieved on a unit basis, leading to significant effects in terms of both quality and cost.
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We provide support based on the fundamental principle of finding the optimal direction for the company, leveraging our extensive track record in traceability solutions for large corporations and small to medium-sized enterprises.
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For manufacturing companies, the preparation of tools for production (jigs, molds, manufacturing equipment), the construction of line configuration and layout, and the creation of PFMEA and QC process charts to maintain product quality are fundamental to manufacturing and hold an important position. In this business, we focus on consulting in production technology, directly linked to the production site, particularly targeting small and medium-sized manufacturing companies, and we aim to support the growth of these enterprises. We will adjust the consulting targets based on the confirmation of customer needs.
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