We will provide technical support for your company's winding process.
The winding process is a type of assembly process and is necessary for products that have a coil part (created by winding). Most of it involves winding copper wire with insulation around a component primarily made of resin called a bobbin, and ideally, conditions are set to achieve aligned winding using high-speed winding machines. (If complete aligned winding is achieved, the winding occupancy rate will be high, resulting in optimal miniaturization.) Conditions to be set include wire speed (bobbin rotation speed (× maximum winding outer diameter), etc.), winding tension, oscillation speed, oscillation width, etc., and the quality is managed by winding outer diameter, pinholes, etc. Additionally, in the winding process, the method of terminal processing is also important, and various methods are employed depending on the type of wire used and its characteristics. Support and guidance related to the selection of methods, condition management, and quality management in this winding process will be the subject of consulting.
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basic information
We will provide guidance and support for the improvement of technologies related to the winding process in the manufacturing technology field as mentioned above.
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Applications/Examples of results
Regarding the winding process, we will provide support based on the premise of having extensive technical experience and enabling effective processing technology-related operations as a company.
Company information
For manufacturing companies, the preparation of tools for production (jigs, molds, manufacturing equipment), the construction of line configuration and layout, and the creation of PFMEA and QC process charts to maintain product quality are fundamental to manufacturing and hold an important position. In this business, we focus on consulting in production technology, directly linked to the production site, particularly targeting small and medium-sized manufacturing companies, and we aim to support the growth of these enterprises. We will adjust the consulting targets based on the confirmation of customer needs.
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