Introducing radial forging equipment! We will contribute to our customers' solutions with specification proposals.
This article introduces the differences between swaging and radial forging. Swaging is a processing method that reduces round bars or circular tubes to a desired diameter, also known as rotary cold forging. Radial forging is a processing method that applies force from the radial direction of a hollow shaft using a hammer (die) to induce plastic deformation. Tsuzuki Seisakusho has introduced radial forging equipment to address customer challenges. **Features of Radial Forging** - Forging is possible even for thick-walled shafts or shaft shapes with flanges. - Partial warm processing allows for increasing thickness (upsetting) only at the ends. - Cold forging is possible for areas requiring precision, such as inner diameter splines. - There is no need to arrange multiple machines as with swaging. - Setup time is minimal, and it can accommodate multiple models. *For more details, please refer to the related links or feel free to contact us.*
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**Differences Between Swaging and Radial Forging** **<Swaging>** - Tool Position: Tool adjustment range is small, and mechanical setup is required each time. - Multi-stage Processing: In the case of multi-stage processing, multiple machines are arranged for processing. - Depending on the shape being processed, three steps may be necessary. **<Radial Forging>** - Tool Position: Tool position adjustment is controlled by NC (Numerical Control). - Multi-stage Processing: Due to the long stroke, multi-stage processing can be done with a single machine. - Generally possible in one step. - The mold is compact, allowing setup in just a few minutes. *For more details, please refer to the related links or feel free to contact us.*
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【Application Areas】 <Swaging Process> ■ Shafts and exhaust pipes for automobiles and motorcycles ■ Shafts, valves, and pipes for industrial equipment ■ Medical instruments such as needles and nozzles <Radial Forging> ■ Weight reduction of shafts and axles ■ Processing of inner diameter shapes of shafts and axles ■ Integration of two-component structures ■ Processing of shafts with varying wall thicknesses in different areas *For more details, please refer to the related links or feel free to contact us.
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If you are troubled by the following issues: 1. Want to integrate multiple parts into one 2. Want to stop total machining of expensive materials and difficult-to-cut materials 3. Want to produce small quantity parts at a low mold cost Please feel free to consult with us. At Tsuzuki Manufacturing, we handle the machining of automotive suspension parts and the manufacturing of various hydraulic equipment for construction machinery. Since 2017, we have also been machining aerospace components. While building on the technology we have accumulated over many years, we introduced a forging machine called "Radial Forging" in 2019, taking steps to expand into new machining areas. We are working towards realizing a more efficient and rational production environment, aiming to be a company that continues to grow in response to changes in the times.
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