Business Introduction: Products and Explanation Panel of New Construction Method Using Plate Forging/Cutting Composite Technology

A new method product focused on high aspect ratio thin-walled molding.

The conventional manufacturing method for traditional products, in the case of [press drawing processing], has TA nearly equal to TB, processing of thickness differences is not possible, it involves multiple processes, and the drawing R remains, with some shapes having different inner and outer profiles being impossible. In the case of [plate forging → piercing], the minimum inner diameter D = H/2, the outer shape deforms due to the side pressure of the piercing. However, the new method from Ito Manufacturing Co., [forging/shearing composite processing], allows for as few as four processes, minimal corner R, the ability to process thickness differences, the possibility of shapes with different inner and outer profiles, and an aspect ratio of up to 6.6, enabling various types of processing. Additionally, we carry out everything from progressive die design and manufacturing to press part processing consistently. We have realized a highly productive press processing factory with high efficiency and speed, leveraging high-precision progressive die manufacturing technology. Our equipment includes 80 automatic presses (15 tons to 600 tons), 9 machining centers, 11 wire cut electric discharge machines, 5 surface grinding machines, among others. For more details, please contact us or download the catalog.

Mold Design