Alternative technology to plasma welding! Capable of single-pass welding even on thick plates, achieving total cost reduction through savings on beveling processing costs and reduced welding time!
Do you have any requests regarding thick plate welding? - I want to introduce a welding technology that can replace existing plasma welding. - I want to achieve deep penetration into thick plates. - I want to increase the welding speed and improve productivity. - I want to achieve single-pass welding in butt welding to reduce beveling costs. - I want to ensure the same quality of welding regardless of which worker performs it. - I want to perform long-duration welding, such as buildup welding. The "DS-TIG Advanced Torch" meets these requests! The "DS-TIG Advanced Torch" is an automatic welding machine for TIG that realizes keyhole welding. It can be used as a substitute for plasma welding and can achieve high-quality welding even on thick plates. ■ Features * The following values are merely guidelines and depend on welding conditions. * Cost estimates assume the production of 100 units of a structure with a welding length of 20m per year. (1) Single-pass welding even on thick plates!: One-pass welding is possible for iron up to 6mm and stainless steel up to 8mm. (2) Reduced consumable costs: Consumable costs reduced to about 10% or less compared to plasma welding. (3) Total cost reduction through reduced beveling costs and shorter welding times: Costs reduced to 70% of plasma welding and below 20% of TIG welding. (4) Easier to set conditions than plasma welding.
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basic information
■Target Base Materials Mainly stainless steel, duplex stainless steel, nickel alloys, titanium alloys, carbon steel, etc. ■Target Products Storage tanks, plant piping, construction machinery, shipbuilding, steel bridges, etc. *The DS-TIG Advanced Torch is a "plasma welding alternative technology" that addresses the following challenges of plasma welding: - High initial investment - Expensive consumable torch parts (tip: 5,000 yen/day) - Prone to unstable penetration, making it difficult to increase speed - Many parameters for welding conditions, requiring significant time to establish conditions
Price information
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Delivery Time
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Applications/Examples of results
■Target Base Materials Mainly stainless steel, duplex stainless steel, nickel alloys, titanium alloys, carbon steel, etc. ■Target Products Storage tanks, plant piping, construction machinery, shipbuilding, steel bridges, etc.
Detailed information
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Application example: "Downward I-type butt welding weld bead"
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Application Example: "Downward I-type Butt Welding Bead Cross-section"
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System configuration
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Torch Configuration Comparison
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Double shield structure
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Challenges of Plasma Welding
Line up（1）
| Model number | overview |
|---|---|
| Sun Arc DS-TIG Advance |
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Company information
Taiyo Nippon Sanso Corporation provides necessary gases safely and optimally for each industrial sector with the basic stance of "providing the necessary gas at the necessary time," strongly supporting the industrial foundation of our country.