Eliminate the instability of inspection due to the shape of the substrate! Automatically determine pin buckling through image inspection.
When inserting and pressing in connector pins of the press-fit type into the circuit board, there are rare instances where the connector pins do not enter the through holes properly and buckle, resulting in defects. Additionally, the pin length (p) of the press-fit connector is very short, and the difference from the buckled height (p2) is minimal, making it difficult to determine the quality. The "ESV-H10-II" is equipped with a 5-megapixel CCD camera and a telecentric lens, along with powerful special lighting, allowing for the capture of the insertion state of the pins within the through holes. Moreover, with our proprietary analysis software, it is possible to distinguish between normal pins, blurred buckled pins, and lands, ensuring high-precision buckling inspections. 【Features of ESV-H10-II】 ■ Equipped with a laser displacement meter for correcting the circuit board shape (height) that affects buckling inspection. ■ By setting correction points on the circuit board, height correction can be performed for each connector unit. ■ Adoption of a touch panel monitor eliminates the need for fine mouse operations. ■ Features a user-friendly screen display and functions for operators to easily understand. *For more details, please refer to the related links or feel free to contact us.
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【ESV-H10-II Other Features】 ■ By equipping two CCD cameras, one for buckling inspection (5 million pixels) and one for parts inspection (1.4 million pixels), it enables the integration of buckling inspection and appearance inspection of parts. ■ Since buckling inspection and parts inspection are combined into a single inspection data, it allows for appearance inspection of both pins and parts even on mixed boards. ■ For connectors with a large number of pins, the pin library can be almost fully automated through data conversion. *For more details, please refer to the related links or feel free to contact us.
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New Electronics has manufactured numerous custom devices across various industries to date. Among these, there are devices created through trial and error without specifications, developed through ongoing conversations with customers, as well as automation projects that had been repeatedly rejected by many manufacturers, which we have validated over many years and successfully turned into devices. We approach customer inquiries with genuine care, exploring solutions from various angles. This experience and extensive validation results have accumulated as New Electronics' technical capabilities and know-how. If you have automation challenges that no one else has been able to solve, why not consult with New Electronics before giving up? Whether you want to conduct a specific inspection or automate a certain process, feel free to reach out to New Electronics.
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