Grinding sludge recovery case 1 / Significant improvement in the recovery of accumulated sludge in the tank!
The magnetic separator method creates a difference in "sludge recovery capability" / "Grinding sludge recovery from tank deposits" has greatly improved in grinding processing!
Maintains initial performance, is resistant to breakage without friction. Sells grinding sludge as a valuable material to scrap dealers. Environmentally friendly Fine Mag. ◇ Introduction Background ○ Previously used magnet separators from other companies, but all wore out the magnetic drum and rubber in less than a year. ○ After testing "FINE MAG," the results exceeded expectations. ○ Hands do not get wet when handling the discharged sludge. ○ No wear on the rollers, etc. ◆ Implementation Effects ● Confirmed its effectiveness during a one-year trial period. ● Eliminated tank sediment and reduced impurities below the specified value by removing abrasive particles with Fine Clon. ● Sold sludge as a valuable material to scrap dealers. ● Quick response provides peace of mind, etc.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip entanglement on the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. In-house coolant purification system combined with fine magnets reduces machine burden and improves yield rate. 3. The burden of troublesome maintenance tasks is greatly reduced, contributing to ECO. 4. Increased lifespan of magnetic drums in grinding processing, drastically reducing operational costs. 5. Maintenance such as coolant liquid replacement and cleaning in grinding processing is significantly reduced. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers is doubled. 2. Sludge accumulation in the coolant tank of machining centers is greatly reduced. 3. Contributes to the recovery of particulate sludge through secondary filtration in cutting processing. ◆ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing, contributing to the extension of pump lifespan. ★ Please feel free to request information regarding "Evaluation Machines" and others. -------------------------------------------------------- ◇ Sales Agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation will be provided by the manufacturer.)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.