The magnet separator method creates a difference in "sludge recovery capability" / Achieving high dewatering performance of sludge and high durability of rollers in grinding processing!
We have successfully built a relationship to overcome difficulties together in order to achieve our goals. ◇ Background of Introduction 〇 Previously used a competitor's magnetic separator individually. 〇 Experienced significant issues due to aging and clogging, leading to consideration of a switch. 〇 Achieving maintenance-free operation was a challenge. 〇 Satisfied with the flexible response, etc. ◆ Effects of Introduction ● Achieved maintenance-free operation. ● Eliminated cleaning tasks during long holidays on the production line. ● Significantly reduced both working time and costs. ● Effectively extracted materials to the extent that secondary operations were unnecessary, resolving the issue of oil and grease carry-out, etc.
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◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. The in-house coolant purification system combined with fine magnets reduces machine burden and improves yield rate. 3. The burden of troublesome maintenance tasks is greatly reduced, contributing to ECO. 4. The lifespan of the magnetic drum in grinding processing is increased, and operational costs are drastically reduced. 5. Maintenance such as coolant liquid replacement and cleaning in grinding processing is significantly reduced. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers is doubled. 2. Sludge accumulation in the coolant tank of machining centers is greatly reduced. 3. Secondary filtration in cutting processing contributes to the recovery of particulate sludge. ◆ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing contributes to extending pump lifespan.
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.