The magnet separator method creates a difference in "sludge recovery capability" / Stable quality that can maintain the obvious. Over 30 years of trust and achievements!
◇ Introduction Background 〇 35 years ago, when we first introduced a cylindrical grinding machine, it was delivered as a standard product from the manufacturer. 〇 Since then, it has maintained satisfactory precision without any major troubles. 〇 We have been able to use it with peace of mind while renewing the contract over a long period of time, among other reasons. ◆ Introduction Effects ● It can continue to be used while maintaining its precision in tasks that require accuracy. ● There have been no major troubles or complaints, and it maintains a consistent quality. ● All 13 cylindrical grinding machines are used in combination with the K series magnetic separator and paper filter. ● Fine sludge is minimized with the paper filter, among other benefits.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining that is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging to the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. The in-house coolant purification system combined with fine magnets places less burden on the machinery and improves yield rates. 3. The burden of troublesome maintenance tasks has been greatly reduced, contributing to eco-friendliness. 4. The lifespan of the magnetic drum in grinding processing has increased, drastically reducing operational costs. 5. Maintenance tasks such as coolant liquid replacement and cleaning in grinding processing have significantly decreased. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers has doubled. 2. Sludge accumulation in the coolant tank of machining centers has drastically reduced. 3. Secondary filtration in cutting processing contributes to the recovery of particulate sludge. ◆ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing, contributing to the extension of pump lifespan.
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.