Grinding sludge recovery case 8 / Tank cleaning every 2 months changed to every 6 months to 1 year.
The magnet separator method creates a difference in "sludge recovery capability" / Significantly reduces costs and time loss in cleaning!
◇ Introduction Background 〇 Considered the introduction of a new separator with higher sludge recovery capability than the one previously used 〇 Upon use, it was found to be remarkably superior in sludge recovery compared to other products 〇 Officially introduced due to significant reductions in cleaning costs and time loss, among other reasons ◆ Introduction Effects ● The frequency of tank cleaning, which was previously done about once every two months, was reduced to approximately once every 6 to 12 months after introduction ● Maintenance time loss and cleaning costs were calculated to be more than one-third less ● The cost-effectiveness is outstanding, among other benefits
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during cast machining that is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. In-house coolant purification system combined with fine magnets reduces machine load and improves yield rate. 3. The burden of troublesome maintenance tasks is greatly reduced, contributing to ECO. 4. Increased lifespan of magnetic drums in grinding processing, drastically reducing operational costs. 5. Maintenance such as coolant liquid replacement and cleaning in grinding processing is greatly reduced. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers is doubled. 2. Sludge accumulation in the coolant tank of machining centers is significantly reduced. 3. Secondary filtration in cutting processing contributes to the recovery of particulate sludge. ◆ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing, contributing to the extension of pump lifespan.
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.
