Case Study 3 of Coolant Sludge Recovery in Grinding (Sludge Recovery Rate Tripled!)
FINE MAG series
Sludge recovery rate increased by three times! Tank cleaning frequency reduced to one-third!
The burden of troublesome maintenance tasks has been significantly reduced, and we are also contributing to ECO. ◇ Introduction Background 〇 Initially, we were using a magnet separator made of ferrite magnets. 〇 At that time, we were struggling with the maintenance burden of regular tank cleaning and liquid replacement due to the degradation of coolant. ◆ Implementation Effects ● The recovery rate has increased to three times compared to conventional machines. ● Materials like carbon, which could not originally be recovered, are now captured in magnetic sludge and recovered. ● Thanks to the higher recovery rate, the frequency of cleaning has decreased to one-third of what it was before.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during cast machining that is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging to the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Considerable reduction in the burden of tedious maintenance tasks, contributing to ECO. 3. Dramatic decrease in maintenance such as coolant liquid replacement and cleaning in grinding processing, etc. ★ Please feel free to request information regarding "evaluation machines" and others. -------------------------------------------------------- ◇ Sales Agency - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (Explanation available from the manufacturer)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.