The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of the magnetic drum is extended, and operational costs are drastically reduced!
Exceeding expectations in effectiveness. Considering implementation in all factories. ◇ Background of Implementation 〇 Manufacturing many parts that require precision, such as hydraulic pump components 〇 Stability of precision is important 〇 Before implementation, struggled with a situation where a lot of moisture and oil remained in the iron powder generated during manufacturing 〇 After about six months of testing, it demonstrated effects beyond imagination, leading to implementation, etc. ◆ Effects of Implementation ● Even when using hard-to-remove oil-based coolants, sludge is effectively collected ● Daily cleaning has almost ceased, allowing continued use without interrupting production flow ● Decrease in failures of the magnetic drum, resulting in an extended lifespan of the magnets, which are consumable parts ● Operating costs were kept significantly lower than expected, etc.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. The in-house coolant purification system combined with fine magnets reduces machine burden and improves yield rate. 3. The burden of troublesome maintenance tasks is greatly reduced, contributing to ECO. 4. The lifespan of the magnetic drum in grinding processing is increased, and operational costs are drastically reduced. 5. Maintenance such as coolant liquid replacement and cleaning in grinding processing is greatly reduced. ◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers is doubled. 2. The accumulation of sludge in the coolant tank of the machining center is significantly reduced. 3. Secondary filtration in cutting processing contributes to the recovery of particulate sludge. ◆ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing contributes to extending pump lifespan.
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.