With years of experience, we can handle any container's CCIT (Container Closure Integrity Test)! Numerous achievements worldwide!
High-Speed Inline Total Leak Testing Device for Vials, Syringes, BFS, and IV Bags This device is designed to enable non-invasive, non-destructive testing of various types of pharmaceutical containers and their contents at high production speeds in a 100% inline state. The tests are fast, highly reliable, reproducible, and provide consistent results, allowing for complete batch control without compromising the functionality of the containers or contents. The empty leak or pressure leak methods fully comply with current GMP international regulations. The container integrity test (CCIT) is based on ASTM F2338-09 (Standard Test Method for Non-Destructive Leak Detection of Packages) using vacuum and pressure decay methods. High-class machine design and automation solutions facilitate operations and support the reduction of downtime. The device is equipped with electronic batch record management or manufacturing execution systems and can be integrated into an Industry 4.0 environment.
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Test Chamber: It can be directly mounted to the support flange and easily accessed in a safe open state. It can be easily disassembled without the need for tools, as it is connected with a quick coupling joint. Various Formats, Fillings, and Machine Sizes: The same machine can be used for various tests. It is applicable to contents such as liquids, freeze-dried products, powders, and various container sizes. High-Quality Handling System with Latest Technology: Thanks to electronic actuators and motor inverters, along with high-tech machine design, it offers high mechanical adaptability to various line outputs. Optimal test results can be achieved not only at normal speeds but also when speeds are increased or decreased. Highly Flexible Installation: With other systems such as rotary tables and tray loading, the flexibility of machine installation is high, allowing the machine to be placed inline, offline, or next to production line equipment. Software: It is equipped with functions such as Manufacturing Execution System/Laboratory Information Management System/Electronic Batch Recording, Report & Data Management, and Statistical Process Control.
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Applications/Examples of results
Vials, syringes (PFS), ampoules, soft packaging for liquid preparations (IVB), BFS, aerosols, and various other containers.
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Matsubo provides services in two business areas: [Industrial Machinery & Information] and [Powder Technology], supported by a [Technical Center] backup system. Breaking away from the confines of a specialized machinery trading company, we have established a comprehensive service system to ensure our customers can use our products with confidence, ranging from consulting prior to implementation, engineering related to installation and localization, to maintenance and proposals for improvements and modifications after installation.