Low flow, pressure loss, clogging, and goodbye magnetic filter?
Magnet Filter MAGNOM (Magnum)
As long as it is installed upstream of the existing filter, remarkable effects can be expected immediately.
- It can reduce or eliminate the consumption of expensive (environmentally burdensome) conventional filters for end users. - The frequency of filter replacement decreases, resulting in longer equipment operating times. - It reliably captures fine particles that pose a true threat to the equipment. - There is no clogging of the filter, causing no pressure loss or decrease in flow rate. - The cleanliness of the fluid system in the equipment is significantly improved. - Easy to install. - Reasonably priced. - A wide range of achievements across various industrial sectors.
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basic information
- Capable of removing fine particles Magnum can capture fine magnetic particles (submicron: 10μm to 0.07μm) that cannot be removed by filters using filter paper or mesh, such as cartridge filters. - No clogging Due to its special structure, which sandwiches magnets between unique plates, it does not block the flow path in the area where iron powder is captured. Therefore, it does not experience any clogging or pressure loss at all. Remarkably, even when the capture capacity limit is reached, it does not hinder the operation of the device. - Strong capturing power The magnets enhance the magnetic flux through a special arrangement, resulting in a significant difference in the capturing power of iron powder compared to simple magnets. Unlike conventional magnet filters, which can only capture contaminants from liquids close to the magnets, this design greatly improves the cleanliness of the fluid. - No re-release Captured contaminants are accumulated in a powerful collection area separate from the flow path. The dangerous phenomenon that can occur with regular magnet filters, where the magnetic force weakens as one moves away from the magnet (inverse square law: for example, it gets darker as you move away from a light source), and previously captured contaminants re-releasing as clumps does not happen at all.
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Applications/Examples of results
By Industry Hydraulic Systems - Hydraulic power units for factories - Hydraulic devices for processing machines, etc. - Hydraulic testing equipment - Construction machinery - Ships - Mining machinery - Agricultural machinery - Railways Large Transmissions - Transmissions for wind power generation systems - Transmissions for coal pulverizers in thermal power plants - Transmissions for kilns, coal pulverizers, etc. in cement plants - Transmissions for feed roller drives in factories - Transmissions for mixing and calendering machines in factories - Transmissions for crushing, grinding, and refining processes in mines and metal manufacturing plants Automobiles and Motorcycles - Transmission oil - Power steering - Engine oil Water Cooling and Heating Systems - Cooling systems for injection molding molds - Cooling lines for industrial and power generation use - Steam lines for industrial and power generation use (liquid only) - Cooling liquids for steelmaking lines - Quenching liquids Processing Machines and Machine Tools - Various cutting fluids for lathes, milling machines, etc. - Processing oil for electric discharge machines - Various cleaning liquids - Hardening cooling liquids
Detailed information
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This is a new type of magnetic filter that has a special internal structure, capable of capturing sub-micron particles with magnets while preventing clogging and reflow. By using it in conjunction with conventional cartridge filters, it reliably removes fine iron particles that cannot be captured by filter paper but can cause significant damage to hydraulic circuits and gearboxes when accumulated. Installing it upstream extends the lifespan of existing filters, thereby greatly improving the cleanliness of the fluid. This next-generation magnetic filter is essential for reducing maintenance frequency and maintaining performance. Its proven track record extends to aircraft, supercars, and wind power generation systems.
Line up(5)
Model number | overview |
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Model CP (for hydraulic circuits) | This is a compact model that can be directly installed in hydraulic circuits. It has a housing that can withstand high pressure and can be installed just before important components of the hydraulic circuit. |
Model M (for hydraulic devices) | This is a versatile model suitable for hydraulic devices and medium-sized transmissions. It has a large capture volume and is a simple yet compact model that balances pressure loss and capture efficiency. |
Process Unit (large model for lubricants, etc.) | This is a large-diameter, high-capacity model that can accommodate large flow piping for large hydraulic devices and large transmissions. It serves as a maximum preventive maintenance solution that reliably protects critical systems, such as centralized systems and power generation systems, where failures are not tolerated. |
Suction Filter Type | This model is installed as a suction filter inside the tank of hydraulic devices. It is designed to protect the pump, realized by a structure unique to Magnum that does not cause clogging. In practice, only coarse mesh filters could be used for suction filters due to clogging and suction resistance. However, the Magnum filter, which can capture iron powder particles smaller than 1 micron, becomes a significant protective solution for hydraulic devices. |
Clear Series (for low-pressure general liquids) | This model features a transparent housing and a T-shape design for easy maintenance, suitable for aqueous solutions. It serves as a final filter for cutting fluids and is a large-capacity integrated model aimed at scale removal from cooling water, such as chillers. |
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