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  6. GEHRING / Cylinder Block Thermal Spray Pre-Laser Rough Machining Machine

GEHRING / Cylinder Block Thermal Spray Pre-Laser Rough Machining Machine

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Laser Roughening

last updated:Aug 10, 2023

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Optimal for rough surface processing of thermal spray bores, laser rough surface processing machine.

Rough surface processing (laser roughening) is equipment that performs rough surface processing inside engine bores using lasers. This is done to enhance the adhesion between the base material and the thermal spray material. By creating a special profile shape on the inner surface of the bore with a laser, it not only generates a higher adhesion compared to conventional mechanical roughening but also allows for a shallower depth of the roughening profile. This not only reduces the cycle time for thermal spraying but also significantly decreases the amount of thermal spray material used. 【Features】 ■ By configuring the equipment in a two-axis structure, simultaneous processing of #1 bore and #3 bore, as well as #2 bore and #4 bore, is possible.

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DSC_6456.jpg

GEHRING / Cylinder Block Thermal Spray Pre-Laser Rough Machining Machine

DSC_6456.jpg
DSC_6456.jpg 粗面加工1-1024x769.png 粗面加工2-1024x644.png
  • Related Link - https://www.ckb.co.jp/product/1113/
  • Special site - Product/service details - https://pr.mono.ipros.com/ckb/product/

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【Specifications】 Post-rough machining accuracy* Roughness: Rz30-80µm Rpc(c=10µm): 9-11 peaks/mm Profile inclination angle: -30° *Under the following conditions after fine boring Roughness: Rz12-20µm Diameter tolerance: +/-0.01mm

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GEHRING / Laser Roughening

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GEHRING / Manufacturing equipment for hairpin-type stators (EV = electric vehicle)

GEHRING / Manufacturing equipment for hairpin-type stators (EV = electric vehicle)

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We will be exhibiting at the 18th Automotive World - Advanced Automotive Technology Exhibition.

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Dear Sir/Madam, I would like to express my congratulations on the continued prosperity of your company. I sincerely appreciate your exceptional support as always. We will be exhibiting at the Automotive World 2026. - Gehring's "Hairpin Stator Manufacturing Line" from Germany We will introduce a series of manufacturing technologies used in the production line for EV stator components. We will display samples of the finished hairpin stators, and in a collaborative video with WAFIOS, you will be able to see a series of manufacturing processes including pin production, assembly, pin expansion and bending, welding, impregnation, and powder coating. Additionally, we will also showcase samples of honing tools and laser roughening at the same booth. Gehring and WAFIOS have been in a cooperative relationship since April 2021, aiming to provide a turnkey solution for hairpin stator manufacturing lines. This exhibition will be presented as a joint exhibit by our company, the agent for Gehring, and CORRENS, the agent for WAFIOS.

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Our company was founded in 1953. Since its establishment, we have primarily imported and sold machine tools, measuring instruments, and forging machinery from Western countries, contributing to the modernization and industrialization of Japan's industry. Our history is closely tied to Japan's manufacturing. Thanks to the efforts of our predecessors, we have overcome numerous challenges through hard work and perseverance, supporting Japan's industrial sector. This is our pride, and it continues to be passed down in our daily business activities. We have specialists with expert knowledge who propose the most suitable products to our customers, supporting them from planning and design of manufacturing to information on the latest equipment. We sincerely ask for your continued support and patronage in the future.

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