[Case Study] Standardization of Process Content Containers for Finished Parts and Shipping Trays
Improved work efficiency and cost reduction through tray sharing!
We will introduce case studies of products that use different packaging materials for in-process and shipping purposes. Before implementation, in the harness manufacturing process, immediately after the completion of parts, the resin parts were at a high temperature of around 110°C to 120°C, so they were stored in temporary containers until the harness could cool down. When shipping the harnesses, we used PP vacuum-formed trays, but in the high-temperature state immediately after part completion, the vacuum-formed trays would melt, necessitating the use of temporary containers for cooling the parts. After cooling the parts, they were transferred to the shipping PP vacuum-formed trays for shipment. By changing the shipping trays to heat-resistant PP sheets, temporary containers became unnecessary. By switching to heat-resistant PP sheets, we were able to set the parts in the shipping trays as soon as they were completed. [Implementation Points] - By using the same containers for both in-process and shipping, we can reduce the work of transferring items. - Since the containers are shared for both in-process and shipping, we can reduce the need for extra storage space for materials. - Selection of materials suitable for the product. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
Material: Heat-resistant PP sheet Features: Heat resistance temperature 135°C ■ Used as a tray for in-factory transportation and shipping. ■ Can be used for high-temperature parts and high-temperature cleaning due to its heat resistance. ■ By sharing it between processes and shipping, it helps eliminate waste in operations.
Price range
P3
Delivery Time
P4
Applications/Examples of results
Are you facing such concerns on the manufacturing line? ■ In addition to high temperatures after parts are completed, trays that require high-temperature cleaning, such as those with oil attached, can also be utilized. ■ I want to consider materials that take the manufacturing process into account. ■ I want to reduce the total cost of materials.
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Company information
After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.
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