Vacuum casting small batch production technology, medical device enclosures.

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last updated：Jun 30, 2023

共栄デザイン

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Silicone rubber molds are produced through master model transfer! Short delivery times are possible with vacuum casting!

Vacuum casting offers cost advantages for resin molded products with annual quantities of less than 100 sets. By using silicone rubber molds instead of metal molds, the total cost is kept low. There is an increasing track record of using UL94 V-0 certified casting materials for resin housings in medical devices, not just for prototypes but for mass production parts. This is a flame-retardant grade polyurethane resin for vacuum casting. It is a material with practical strength and dimensional stability, even for small lot production parts. If you need parts supplied in units of 10 or 20, manufacturing can be faster and cheaper than machined parts. In our vacuum casting process, we can start production as soon as three days after the master model is completed. We can produce 20 vacuum cast parts in three weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can certainly request us to create the master model, and we can also create silicone rubber molds from your supplied master model. Would you like to try the speed procurement of vacuum casting for application function checks or mold considerations?

Related Link - https://kyoeidesign.co.jp/vacuum-casting/

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basic information

Vacuum casting is a technology for efficiently manufacturing high-quality and complex-shaped resin parts. It is also referred to as silicone casting. It duplicates the master model shape using a silicone mold. Prototypes can be produced with polyurethane and epoxy resins with precision, in a short period, and at low cost! Our company leverages extensive experience and expertise to quickly and sincerely propose material selection and cost reduction tailored to customer requirements. We also respond flexibly to delivery times. Our website introduces the features and advantages of vacuum casting technology, as well as case studies. We have also set up an inquiry form, and we look forward to inquiries about new projects. Our vacuum casting experts will deliver trust and satisfaction swiftly with optimal proposals tailored to your needs. 【Features】 ■ Maximum size supported: casting in a vacuum chamber of 1500×1500×1000 ■ Equivalent to ABS, equivalent to PP ■ Replication of transparent products equivalent to acrylic resin is possible ■ Resistant to yellowing, heat, impact, and flame retardant (UL standard V-0) ■ Silicone rubber and polyurethane rubber (hardness can be adjusted) ■ Simultaneous casting of insert and outsert parts is possible (insert nuts, terminals, etc.)