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  6. Case studies of the sludge recovery device "FINE MAG" (Machining / 3 selections)

Case studies of the sludge recovery device "FINE MAG" (Machining / 3 selections)

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last updated:Sep 01, 2025

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◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and a large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

    Filtration Equipment
(製品画像)切削加工 3選.jpg

Case studies of the sludge recovery device "FINE MAG" (Machining / 3 selections)

(製品画像)切削加工 3選.jpg
(製品画像)切削加工 3選.jpg (製品画像)研削加工 8選.jpg (製品画像)歯車加工 1選.jpg (製品画像)FINE MAG 02.png (製品画像)FINE MAG UK 02.png (製品画像)ペーパーフィルタ タイプ 03.jpg (製品画像)超硬・研削加工 1選.jpg
  • Special site - Product/service details - https://pr.mono.ipros.com/sanotec/product/

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basic information

◆ Standard (Fine Particle) Type (K/F) ◆ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) ・ Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) ・ Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.

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Applications/Examples of results

◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the machining center for castings is doubled. 2. Dramatic reduction in sludge accumulation in the coolant tank of the machining center, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Equipment" and more. -------------------------------------------------------------- ◇ Sales Agent ・Sanotech Co., Ltd. ◆ Manufacturer ・Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)

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Model number overview
"FINE MAG" series Magnet separator method, coolant liquid/sludge recovery device
"FINE MAG UK" series Ultra-high magnetic force (9000 Gauss) magnet separator system, coolant liquid/sludge recovery device.
"Paper Filter" series Paper filter method, coolant liquid/sludge recovery device

catalog(9)

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【Production Case Collection】Coolant Tank Unit Production Case Catalog

【Production Case Collection】Coolant Tank Unit Production Case Catalog

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(Catalog) Magnet Separator / Free Inspection Service Information

(Catalog) Magnet Separator / Free Inspection Service Information

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"Case Studies of Sludge Recovery" (Machining) Three Examples of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Machining) Three Examples of Coolant Liquid Sludge Recovery

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"Case Studies of Sludge Recovery" (Grinding Process) Eight Examples of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Grinding Process) Eight Examples of Coolant Liquid Sludge Recovery

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Super Hard and Super Precision Grinding Processing: Coolant Liquid / Sludge Recovery Case 1

Super Hard and Super Precision Grinding Processing: Coolant Liquid / Sludge Recovery Case 1

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"Case Studies of Sludge Recovery" (Gear Processing) Selected Case 1 of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Gear Processing) Selected Case 1 of Coolant Liquid Sludge Recovery

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Super high magnetic force magnet system / Sludge recovery device "FINE MAG UK" (9000 Gauss)

Super high magnetic force magnet system / Sludge recovery device "FINE MAG UK" (9000 Gauss)

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Comprehensive Product Catalog: Coolant Treatment Equipment "Comprehensive Catalog"

Comprehensive Product Catalog: Coolant Treatment Equipment "Comprehensive Catalog"

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[Product Catalog] Paper Filter Method / Coolant Liquid Sludge Recovery Device

[Product Catalog] Paper Filter Method / Coolant Liquid Sludge Recovery Device

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News about this product(119)

Guidance on methods for recovering sludge generated during "cutting processing" (case study publication)

  • Product news

★ Introduction to successful cases of coolant and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration precision of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

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Guidance on methods for recovering sludge generated in "cutting processing" (case study publication)

  • Product news

★ Introduction of successful cases for coolant liquid and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved significantly! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20% 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

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Guidance on methods for recovering sludge generated in "cutting processing" (case study publication).

  • Product news

★ Introduction to successful cases of coolant and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration accuracy of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

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Introducing successful cases of sludge recovery in "cutting processing"!

  • Product news

★ Introduction to successful cases of coolant liquid and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these problems? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles ● Poor filtration precision of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20% 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

Added to bookmarks

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software

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In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.

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