Eight Examples of Sludge Recovery in Grinding Processing (Improvement of Deposits in Tanks, etc.)
◆ Introduction to "8 Successful Cases" of Sludge Recovery from Coolant in Grinding Processing!
◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from deposits in the tank generated during grinding processing! ◆ Issues (Before Implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● Sludge being discharged was sticky, etc. ◇ Implementation Effects ○ Eliminated tank deposits and removed abrasives, reducing impurities below specified levels ○ Sold sludge as valuable material to scrap dealers, etc.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) ・Recovers over 90% (by weight) of the mud-like sludge generated during machining of castings, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) ・Reduces chip entanglement to the squeezing roller through the use of P rollers and specially arranged magnetic drums.
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Applications/Examples of results
◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from accumulated deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the cast machining center is doubled. 2. Dramatic reduction in sludge accumulation in the coolant tank of the machining center, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Equipment" and others. -------------------------------------------------------------- ◇ Sales Agent ・Sanotech Co., Ltd. ◆ Manufacturer ・Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation will be provided by the manufacturer.)
Line up（3）
| Model number | overview |
|---|---|
| "FINE MAG" series | Magnet separator method, coolant liquid/sludge recovery device |
| "FINE MAG UK" series | Ultra-high magnetic force (9000 Gauss) magnet separator system, coolant liquid/sludge recovery device. |
| "Paper Filter" series | Paper filter method, coolant liquid/sludge recovery device |
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.