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  6. [Gear Processing] Sludge Recovery Case Study 1 Selection (Reduced one drum of replenishing liquid!)

[Gear Processing] Sludge Recovery Case Study 1 Selection (Reduced one drum of replenishing liquid!)

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last updated:Mar 20, 2026

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◆ Introduction to "Successful Case 1 Selection" for Gear Processing / Coolant Sludge Recovery!

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (before implementation) ● The coolant in the tank quickly decreases, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The absence of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.

    Separation deviceFiltration EquipmentHigh-power magnetic separator, magnetic filter
(製品画像)歯車加工 1選 03.jpg

[Gear Processing] Sludge Recovery Case Study 1 Selection (Reduced one drum of replenishing liquid!)

(製品画像)歯車加工 1選 03.jpg
(製品画像)歯車加工 1選 03.jpg (製品画像)研削加工 8選 03.jpg (製品画像)切削加工 4選 03.jpg (製品画像)超硬・研削加工 1選 03.jpg (製品画像)FINE MAG 01.png (製品画像)FINE MAG UK 01.jpg (製品画像)ペーパーフィルタ タイプ 01.jpg (製品)表紙画像(クーラントタンクユニット)03.jpg (製品)表紙画像(無料点検サービス)04.jpg
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basic information

◇ Standard (Fine Particle) Type (K/F) ◇ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◇ High Filtration Precision Type (KD/FD) ◇ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◇ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) ・Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, which is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) ・Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.

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Applications/Examples of results

◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the machining center for castings is doubled. 2. Drastic reduction in sludge accumulation in the coolant tank of the machining center, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero degreasing in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Equipment" and others. -------------------------------------------------------------- ◇ Sales Agent ・Sanotech Co., Ltd. ◆ Manufacturer ・Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)

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Model number overview
"FINE MAG" series Magnet separator method, coolant liquid/sludge recovery device
"FINE MAG UK" series Ultra-high magnetic force (9000 Gauss) magnet separator system, coolant liquid/sludge recovery device.
"Paper Filter" series Paper filter method, coolant liquid/sludge recovery device

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In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.

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