Development case of coating technology with electrical insulation, corrosion resistance, and low work function (functional enhancement).
Active in medical X-rays, non-destructive testing equipment, mass spectrometry devices, and more.
■Background of Development For many years, we have been commercializing various shapes of filaments using tungsten. However, in recent years, with advancements in science and technology, customer needs have diversified, making it increasingly difficult to meet their demands with tungsten alone. ■Overview of Development With the aim of enhancing the functionality of filaments, examples of customer requests included "insulation," "corrosion resistance," and "low work function." In response, we have incorporated the following into our filaments: ● Aluminum oxide (alumina) for [insulation] (Coating alumina onto tungsten coils) ● Yttrium oxide (yttria) to provide [corrosion resistance] and [low work function], successfully enhancing functionality. (Coating yttria (Y203) onto the filaments) ■Details of Development In developing the coating technology, we adopted a certain method. While it is a common approach, it is based on [our unique equipment and manufacturing process]. We optimize factors such as particle size, mixing ratio, and film thickness through experimental investigation, but this is not easy. Ultimately, the number of experiments has reached into the thousands, and we continue to work on quality improvement.
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What is surface modification? Surface modification generally refers to the technology that enhances the functionality of a base material without changing its material properties or shape. This technology can impart various functions to the base material, such as corrosion resistance, electrical conductivity, insulation, hydrophilicity, hydrophobicity, hardness, lubricity, and wear resistance, as well as aesthetic and tactile qualities. ◆ We offer solutions utilizing heat treatment furnaces tailored to your needs: - Coating - Brazing - Development of functional materials - Sintering - Residual stress removal - Control of grain size - Oxide removal - Contamination removal - Degassing - Degreasing ...and more.
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We provide one-stop support from initial stage experiments and development, to small-scale prototype manufacturing, and mass production. Please leave the processing of difficult-to-cut materials and high melting point metals to us! *For details, please refer to the PDF or contact us.
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Company information
Yakeshi Electric Co., Ltd. is a specialized group in rare metals and tungsten. Our strengths lie in "speedy and flexible" service, and we are dedicated to manufacturing with a sincere commitment to customer satisfaction. We do not offer "standard products" or "catalog items"; instead, we have created hundreds of thousands of products primarily focused on precision processing of tungsten and high-melting-point metals, almost all of which are made-to-order and made in Japan. Please feel free to contact us with your requests.