[Case Study] A pallet management system that enables container count linkage to manufacturing instructions.
Pallet Management System (Logistics Container Individual Management System) [PACSPLUS]
Link multiple inventory information such as current stock of part types, forecasted stock for returns, and planned stock for collection to the instructions, and utilize it for production/logistics planning.
The pallet management system "PACSPLUS" links multiple inventory information such as current stock of pallet types, scheduled return stock, and stock pending collection to instructions, making it a system that can be utilized for production and logistics planning. In the production management system, it is necessary to understand the effective inventory of type-specific pallets at the time of production completion or shipment. To grasp the effective inventory count, this system calculates forecast inventory information on when and how many type-specific pallets will be available for use, and merges this data with current inventory information to relay it to the production management side. By linking this information, it becomes possible to anticipate the number of pallets needed at the time of production completion or shipment in advance, allowing operations to continue without stopping the line. <We solve the following issues!> - There is a lack of understanding of type-specific pallet container information, leading to a shortage of pallets at the time of production completion or shipment, which can result in line stoppages. [Case Studies of Implementing Companies] The following case studies can be downloaded from this page. --- Industry: Major automotive parts manufacturer Company Name: ASEAN Subsidiary Company (a subsidiary of a major trading company) Managed Containers: Steel pallets dedicated to automotive parts, mesh pallets, and part-specific returnable boxes ---
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basic information
It is possible to centrally manage the lending and return registration of returnable logistics containers, including pallets (logistics containers, pallets, cage trolleys, returnable boxes, bulk bags, intermediate bulk containers, mold assets, fixed assets, jigs and tools, containers, gas cylinders, etc.), on the cloud with individual management. This contributes to reducing logistics costs through loss prevention and allows for the utilization of inventory information of logistics containers by parts during production and shipping planning, improving operational efficiency. 【Support for Multiple Containers】 Management of the inbound and outbound (receipt and payment) of logistics pallets, logistics containers, cage trolleys, returnable boxes, bulk bags, intermediate bulk containers, mold assets, fixed assets, jigs and tools, containers, gas cylinders, etc., can be centrally managed on the cloud. 【Industry-Specific Specialization】 Our company supports system development and implementation for various industries and sectors. We cater to the needs of manufacturing, logistics, transportation, retail, distribution, residential construction, real estate, telecommunications, building maintenance, design and development, and more. 【Advanced Secure Environment】 We guarantee high-performance security with our own data center. With a 24/7 human maintenance system, the system can be operated with peace of mind. 【Proven Track Record in Logistics Containers and Industries】 We have management experience with wooden, plastic, metal, and steel pallets, among others. Our clients include food ingredient manufacturers, automobile manufacturers, construction machinery manufacturers, building materials, transportation companies, and chemical products, etc.
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Applications/Examples of results
【Purpose】 【PACSPLUS】 effectively reduces logistics costs and prevents loss by managing the lending and returning of pallets on an individual basis. By tracking the location of pallets during the lending period and visualizing return information, it helps minimize the expenses associated with purchasing new pallets for lost ones. Additionally, inventory information for logistics containers by part can be utilized during production and shipping planning. 【Examples of Achievements】 Our pallet management system is widely used across various industries, including food ingredients, automobile manufacturers, automotive parts, construction machinery manufacturers, construction equipment rental, distribution, transportation, building materials, and chemicals. This track record demonstrates the effectiveness and reliability of 【PACSPLUS】 in logistics management across all industries. By implementing our leading pallet management system in the logistics sector, we contribute to a new step towards improving performance. Furthermore, by achieving individual management of pallets and enhancing on-site efficiency, we improve the accuracy and speed of operations while reducing economic burdens. Our pallet management system, 【PACSPLUS】, continues to evolve in line with the advancements in the logistics industry. Its effectiveness has been proven in many sectors. We would like to assist you in improving your logistics operations through our pallet management system.
Detailed information
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Multi-industry compatible pallet management system
catalog（16）
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Company information
Tokei Densan was established in 1970 as an SI company born from the computing division of Tokyo Roki Co., Ltd., a manufacturer of automotive parts. Initially focused on the development, operation, and maintenance of ERP products for automotive parts manufacturers, it now develops products and services specialized for various industries and business operations, not limited to manufacturing. Our department (Manufacturing Systems Sales Department) is the oldest division within Tokei Densan and is a crucial part of our revenue foundation. Since its inception, it has consistently provided outsourcing and original system construction services to manufacturing customers, growing alongside the times and advancements in technology. In particular, for our main users, automotive functional parts manufacturers, we have continuously provided systems incorporating the latest technologies for over 30 years. The rich technology and know-how cultivated in this area are still utilized in system construction for a diverse range of customers, regardless of their business type or size. In 2012, we established a local subsidiary in Thailand, the center of ASEAN where Japanese companies are increasingly expanding, to support the development and implementation of business systems, primarily focusing on sales management and accounting systems, for local Japanese companies.