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  6. Many holders of national skill certification are enrolled! (High hardness parts business)

Many holders of national skill certification are enrolled! (High hardness parts business)

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last updated:Aug 21, 2023

三星ダイヤモンド工業
三星ダイヤモンド工業
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Significantly reduce setup time due to component deterioration! We support everything from current situation analysis and issue identification to solution proposals, component supply, and effectiveness measurement.

[Overview of the Skills Certification] *Quoted from JAVADA's website The Skills Certification is a national certification system that "tests the skills possessed by workers against certain standards and certifies them as a nation." The purpose of the Skills Certification is to enhance the general social evaluation of skills and to improve the skills and status of working individuals, and it is implemented based on the Act on the Promotion of Vocational Ability Development. Since its implementation in 1959, the Skills Certification has been continuously enhanced, and as of April 2023, there are 111 occupations conducted by prefectures and 20 occupations conducted by designated examination organizations. Those who pass the Skills Certification are highly valued in their workplaces as proof of their solid skills. [Our company has implemented a qualification acquisition encouragement system] Our company has established a qualification acquisition encouragement system aimed at the development and improvement of each individual's abilities. We aim to enhance skills to improve the quality of the products we provide to our customers.

    Processing JigGrinding MachineOther consumables
db52aa10-2a63-4ece-8102-58c4370526ee.jpg

Many holders of national skill certification are enrolled! (High hardness parts business)

db52aa10-2a63-4ece-8102-58c4370526ee.jpg
db52aa10-2a63-4ece-8102-58c4370526ee.jpg
  • Related Link - https://www.mitsuboshidiamond.com/technical/high-h…

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basic information

【List of Qualification Holders】 ◆ Class 1 Electronic Equipment Assembly: 1 person ◆ Class 1 Numerical Control Milling Machine: 1 person ◆ Class 1 Mechanical Inspection: 5 people, Class 2: 6 people, Class 3: 2 people ◆ Class 2 Ordinary Lathe: 3 people ◆ Class 2 Milling Machine: 1 person ◆ Class 2 Electric Discharge Machining: 2 people Recently, we won 1st and 3rd place in the wire electric discharge machining certification held in Nagano Prefecture! Currently, we are challenging ourselves to obtain new qualifications for Ordinary Lathe (3 people) and Milling Machine (1 person)!

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Applications/Examples of results

【Case Studies of Problem Discovery and Resolution】 ■Case 1 (Major Precision Parts Manufacturer) In response to quality deterioration due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to an improvement in the quality and stabilization of the customer's products, achieving optimization of the customer's production process. ■Case 2 (Major Parts Processing Manufacturer) For customers using carbide material mold punch parts, we proposed PCD material parts and improved processing methods. This resulted in achieving a continuous production quantity more than ten times that of before the proposal! We stabilized product quality and significantly reduced the time for regrinding and setup change operations. ■Case 3 (Equipment Manufacturer) For expensive unit parts that were being used as disposable within equipment components, we leveraged our proposal capabilities and processing technology to suggest a partial exchange system. This simplified the exchange process and reduced part costs, contributing to increased production quantity and reduced manufacturing costs.

Detailed information

  • 伊2.jpg

    Even those with no processing experience can level up in a short period!

  • 林?.jpg

    The gaze at the processed items is sharp.

  • 飯嶋.jpg

    Challenging myself to obtain a Level 2 milling machine certification!

  • 傷.jpg

    A metal piece flew at my hand, leaving countless wounds...

  • ワーク?.jpg

    Lathe workpiece

  • ワーク?.jpg

    Workpiece for the milling machine.

  • ツール.jpg

    The way you create your own tools and push to the limit is amazing!

catalog(2)

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Introduction to High Hardness Material Parts Processing / Sumitomo Diamond Industrial Co., Ltd.

Introduction to High Hardness Material Parts Processing / Sumitomo Diamond Industrial Co., Ltd.

TECHNICAL
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PCD (Polycrystalline Diamond) <Machining of High Hardness Parts>

PCD (Polycrystalline Diamond) <Machining of High Hardness Parts>

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Company information

三星ダイヤモンド工業

三星ダイヤモンド工業

Industrial Machinery

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Samsung Diamond Industrial is a manufacturer of processing equipment that provides optimal process conditions using original cutting edges and laser oscillators for processing methods such as scribing, breaking, drilling, and patterning, along with automated devices that achieve high productivity. Since its establishment in 1935, the company has utilized its "high-quality cutting technology for various types of glass" to offer processing processes, equipment, and tools that can handle "all kinds of hard and brittle materials, as well as multilayer structures that include metals and organic materials." With solutions backed by theory and proven results, we aim to be a reliable "one-and-only partner" for our customers. Please feel free to contact us.

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