Microprocessing by wire electrical discharge machining (high hardness component business)

basic information

PCD's high-precision and high-definition processing technology can also be applied to hard alloys and steel materials, allowing for beautiful finishes.

Price range

Delivery Time

Applications/Examples of results

【Case Studies on Problem Discovery and Resolution】 ■Case 1 (Major Precision Parts Manufacturer) In response to quality degradation due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to an enhancement and stabilization of the quality of the customer's products, achieving optimization of the customer's production process. ■Case 2 (Major Parts Processing Manufacturer) For customers using carbide material mold punch parts, we proposed PCD material parts and improved processing methods. This resulted in achieving a continuous production quantity more than ten times that of before the proposal! We stabilized product quality and significantly reduced the time for regrinding and setup change operations. ■Case 3 (Equipment Manufacturer) For expensive unit parts that were disposable within equipment components, we utilized our proposal capabilities and processing technology to suggest a partial exchange system. This simplified the exchange process and reduced part costs, contributing to increased production quantity and reduced manufacturing costs.

Detailed information

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  PCD cutting with WEDM

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  Using φ0.03mm wire

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  Concentricity within 0.003mm.

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  Square knurling.