The prototype using the lab equipment will be conducted for free on the first attempt!
Lab machine small quantity (atomizer type disk, pin type) - Required amount of raw material: 2-5kg (first time free*) - Processing speed: dries 0.5-2kg/h of raw material - Possible liquid properties: water-based emulsion, slurry Liquid viscosity below 100mPa·s (consultation required for viscosity exceeding 100mPa·s) No corrosion to iron or SUS304 *This is limited to one time only for each company. Only companies with previous experience in drying using a spray dryer are accepted for prototype production with mass production machines. Mass production machine (atomizer type disk, vane type, Kessner type) - Required amount of raw material: 300kg or more (paid) - Processing speed: dries 150-300kg/h of raw material (depends on raw material properties and drying conditions) - Possible liquid properties: same as lab machine [Flow of contract processing] ■ Inquiry for contract processing (please send an email to inquiry@sd-science.co.jp) → Meeting (confirmation of raw material characteristics, product specifications, schedule adjustments, etc.) → Test processing with trial machine (will be conducted as closely as possible to customer requests)
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basic information
Adjustable drying conditions Inlet temperature: 120~200℃ Atomizer rotation speed: 10,000~24,000 rpm Liquid feed rate (lab machine): Tube pump, 400~2,500 g/h Liquid feed rate (production machine): Hose pump, 150~280 kg/h Plunger pump, 220~340 kg/h
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Applications/Examples of results
Particle diameter (D50) results: 20 to 80 µm (for mass production machines, 20 to 150 µm) *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company specializes in "contract processing of chemical products," and we dry-process the "liquid raw materials" received from our customers using a spray dryer. In the future, we will continue to pursue the happiness of our employees both materially and spiritually as a small elite group, while creating a rewarding work environment, constantly striving for technological improvement, providing products that satisfy our customers, and contributing to the progress and development of society through our business.