Continuous press machine for thermoplastic CFRP prepreg thermosetting!
The double steel belt heat press conveyor is a continuous press device that heats, presses, rolls, and molds materials using two conveyors, one above and one below, which are equipped with built-in heating heater blocks. It can continuously heat, roll, laminate, and mold resin-impregnated materials (prepregs) for fiber-reinforced materials such as resin films, laminated sheets, and CFRTP, as well as composite films. << We have a demo machine available for conducting experiments and tests to determine processing conditions for equipment specifications. >>
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basic information
■ The workpiece is accurately clamped and heated, pressed, and rolled using upper and lower double conveyors, resulting in high processing precision. ■ Direct heating with a heated steel belt ensures high thermal conductivity to the workpiece. ■ Using a flat steel belt ensures that the workpiece is also flat. ■ The steel belt can be designed with fine shapes, allowing it to be used as a mold for shaping the workpiece. ■ High-temperature resistant high-strength stainless steel is used, making it strong against high temperatures. ■ The electric motor or air-operated EPC (wobble prevention device) reliably prevents the steel belt from wandering. ■ The electric heater heating method provides good responsiveness. ■ By using cooling blocks above and below, the heated product can be rapidly cooled, allowing for uniform thickness in a strip shape.
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Applications/Examples of results
■Applications - Continuous press molding of thermoplastic CFRP prepreg - Bonding of composite materials such as insulation and heat dissipation materials for interiors and electrical components, etc. ■Main Users and Examples - Automobile manufacturers - Battery manufacturers - Fuel cell separator manufacturers - Continuous press processing of prepreg
Detailed information
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"Test Conveyor No. 3 Specifications" Axle distance: Upper, Lower: 680mm, 1310mm Pulley diameter: 150mm Preheating temperature: up to 300℃ (radiation panel) Heating temperature: up to 300℃ Heating section dimensions: 200mm width × 150mm length Heating section pressure: up to 14700N 0.49MPa (at 200mm × 150mm)
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Cooling section dimensions: 200mm width × 80mm length Cooling section pressure: ~4900N 0.31MPa (at 200mm × 80mm) Belt speed: 0.1–5.5m/min Gap setting: manual handle
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"Test Conveyor No. 4 Specifications" Axle distance: Upper, Lower: 1300mm, 1800mm Pulley diameter: 180mm Preheating temperature: Up to 300℃ Heating temperature: Up to 300℃ Heating section dimensions: 400mm width × 288mm length Heating section pressure: Up to 29420N, 0.26MPa (when 400mm × 288mm)
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Cooling section dimensions: 400mm width × 198mm length Cooling section pressure: ~9806N 0.12MPa (at 400mm × 198mm) Belt speed: 0.1–10m/min Gap setting: automatic control
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Dimco is a manufacturer of stainless steel belts. Steel belts are used and applied in various fields. We provide steel belt solutions with our years of experience and technical expertise to eliminate our customers' challenges, concerns, and risks.