I want to make the burr less noticeable. Let's come up with ways to manage the burr and improve the yield!
I want to make the burrs on the surface of rubber products less noticeable. By devising a way to produce the burrs and improving the structure so that the burrs are not visible, the yield due to burr defects has dramatically improved!
■Concerns "I want the burrs to be less noticeable since it will be used in prominent areas." "When trying to remove the burrs, they become too noticeable, so I would like the product design to be such that the burrs are not visible." ■Cause With the usual product structure, burrs protrude from the side, making it impossible to completely remove them. ■Solution Improved the structure so that the burrs come out directly underneath and are not visible from the surface. ■Effect The burrs are no longer visible. Defects due to remaining burrs have been eliminated, and yield has significantly improved. ■Customer Feedback "After reviewing the product structure multiple times, we now have a product where the burrs are not visible." "The defect rate has dramatically improved, and productivity has greatly increased, which has been very helpful." *For more details, please refer to the PDF document or feel free to contact us.*
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<Case Overview> ■Product Group: Mobility-related ■Product Size: Approximately 50 centimeters (Product Weight: Approximately 300g) ■Mold Size: Approximately 600×600 <Shoei Rubber Industry will solve your problems> 1. I want to create rubber products ranging from hand-sized to over one meter, but I don't know where to produce them! ⇒ We have machines and a wealth of experience producing rubber products from hand-sized to over one meter! With over 75 years of experience, we respond with overwhelming speed while continuously producing rubber products around one meter in size. 2. I want to use satisfactory rubber products, but I don't understand rubber well! ⇒ We provide comprehensive support from prototyping to mass production! We handle everything from appropriate material selection to prototyping and mass production according to usage and requirements. We can also assess the suitability of the rubber materials currently in use, design formulations, and conduct material prototyping. We also support prototyping of one-off items without the need for molds. 3. There is a procurement crisis due to business closures and labor shortages... I want you to produce instead! ⇒ Stable supply even with mold transfer from other companies! We can transfer molds used by other companies as they are. We ensure stable supply while maintaining quality and delivery times. We also handle spot projects, with examples of startup in as little as one week.
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For more details, please refer to the PDF document or feel free to contact us.
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Do you have any concerns regarding rubber products? Shin-Ei Rubber Industry, established in 1947, will solve your problems! 1. I want to create rubber products ranging from hand-sized to over 1 meter, but I don't know where to produce them... ⇒ We have the machinery and extensive experience to produce rubber products from hand-sized to over 1 meter! With over 75 years of experience and a proven track record of continuously producing rubber products around 1 meter in size, we can provide rubber products from hand-sized to over 1 meter with overwhelming speed. 2. I want to use satisfactory rubber products, but I don't understand rubber well... ⇒ We provide comprehensive support from prototyping to mass production! We handle everything from appropriate material selection to prototyping and mass production according to the intended use and required standards. We can also assess the suitability of the rubber materials currently in use, design formulations, and conduct material prototyping. You can leave material development to us. We also support prototyping of one-off items without the need for molds. 3. There is a procurement crisis due to business closures and labor shortages... I want you to produce instead... ⇒ Stable supply even with mold transfer from other companies! We can accept mold transfers from other companies as they are. We ensure stable supply while maintaining quality and delivery times. We also handle spot projects, with examples of startup in as little as one week, valuing speed.