We support our customers' product development prototypes with our accumulated know-how.
●Simple molds ●Prototype molds ☆We respond to requests for "molded products as soon as possible." ☆Our company specializes in short lead times for small-scale production and supports the development and design of products and parts. ☆From the start of mold construction to the first molding prototype trial, our in-house specialists manufacture and process quickly. ☆Based on the accumulated know-how in plastic molding, we provide useful proposals. ☆We have extensive experience in three-color molding, two-color molding, insert molding, and ultra-precision injection molds. ●Integrated Production Our company manufactures most molds in-house, allowing us to conduct test molding immediately after mold completion. Additionally, if any issues arise during test molding, we have the capability to quickly make corrections (modifications) after reporting to the customer, thereby reducing the time and cost until good products can be processed. ●Production System Our company has a flexible production system specialized in manufacturing small quantities (small lots) of parts with short lead times, achieving high cost performance. *For more details, please refer to the PDF materials or feel free to contact us.
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☆Jinnai Mold Industry's Original Simple Molds and Prototype Molds "Cassette and Exchangeable Type Shared Mold Base" (Approximately 20 types with an overwhelming variety!!) ☆High Cost Performance & Quality By thoroughly considering and selecting the best processing methods during the design phase across the entire company, we strive to shorten processing times and optimize processing conditions. We also respond quickly to design changes that often occur during the prototyping phase. By utilizing the latest 3D CAD/CAM systems for processing, we promote cost reduction. ☆Optimal Mold Structure From the conceptual stage, we propose mold structures that lead to mass production, working to prevent troubles during mass production in advance. ☆Pursuit of Quality We process high-quality prototype molded products using our unique exchangeable type shared mold base. The dimensional accuracy of injection molded products is pursued to be on par with mass production molds. We provide high-quality molded products from the prototyping stage that are comparable to mass-produced items. *For more details, please refer to the PDF materials or feel free to contact us.
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Automotive electrical components, motor parts, building material components, camera parts, printer parts, etc. ● Simple molds ● Prototype molds ● Reduction of man-hours In the case of mass-produced molded products, production systems are typically organized to minimize the number of setups for injection molding machines. Therefore, in small-lot production, the number of setups increases, leading to inefficiencies and higher costs. Our company utilizes a dedicated mold base developed in-house to create a specific configuration suitable for small-lot prototypes, processing molds with machinery that has the appropriate performance and specifications, and minimizing the number of setups for injection molding machines, while managing the production system of molded products as needed. These efforts enable us to maintain a certain level of processing efficiency, which leads to reduced manufacturing costs and significant benefits for our customers. ● Quick response Especially in the case of prototypes, design changes may occur frequently. Our company leverages the strength of having an in-house team of mold design engineers to quickly assess whether we can accommodate design changes or requests from customers by modifying the molds. If changes are possible, we can of course promptly reflect the requests in the molds.
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Here are five strong points of Jinnai Mold Industry. Strength 1: Our company-owned shared mold bases are diverse, enabling short lead times for prototypes. Strength 2: With a small, elite team, we can provide quick estimates and respond immediately to sudden design changes or modifications. Strength 3: For product sizes up to 150mm in length and 100mm in width, and quantities of up to 3,000 pieces per lot, you can particularly rely on us. Strength 4: We have the capability to respond to various product specifications with our design and processing technology, as well as a track record of diverse molds. Strength 5: We are a company that consistently supports from product development to mold manufacturing and processing of molded products, prioritizing the field. By consistently handling everything from mold manufacturing to processing of molded products, we deliver three assurances to our customers. Assurance 1: Since mold manufacturing and prototype molding are conducted within the same factory, there is no hassle or time lost in moving molds. Assurance 2: We meticulously conduct discussions on mold specifications and participate in prototype molding trials. Factory tours are always welcome. Assurance 3: We will continuously cooperate from mold completion to the molding trials and until the prototype schedule is finished.
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