We process high-quality prototype molded products using our unique shared cassette molds. The dimensional accuracy of the injection-molded products is pursued at a level comparable to that of mass production molds.
【Features】 We will do our utmost to meet the following requests: - We want to produce small quantities (small lots) of prototype parts and development parts. - We want you to respond quickly and flexibly to design changes. - We want you to deliver according to the development schedule. - Before entering mass production, we want to create prototype parts and development parts incorporating the professional perspective of plastic molding. - We want to produce small quantities (small lots) of prototype parts and development parts. - We want to urgently produce prototypes of two-color molded and insert molded products. 【Professional Perspective】 Rather than simply creating what is provided in the customer's drawings, we consider potential issues the customer may face from the perspective of a plastic molding professional and make suggestions accordingly. Even those without knowledge or know-how about plastic parts will receive support from our engineers. 【Rapid Response】 During the development and prototyping stages, design changes can occur frequently. Our company has the capability to modify molds in-house even in such cases, allowing us to respond quickly. In an era where sufficient budget and time for development and prototyping are hard to come by, we are confident that our responsiveness will be of great benefit to our customers.
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☆Jinnai Mold Industry's Original Simple Molds and Prototype Molds "Casette and Exchangeable Type Shared Mold Base" Our unique simple molds and prototype molds feature a wide variety of shared mold bases. ●●●●● Overwhelmingly Rich Mold Specifications with Approximately 20 Types ●●●●● * 2-Plate: Single Color Prototype Molds... 10 Types * 3-Plate: Single Color Prototype Molds... 6 Types * Two-Color Molding Prototype Molds... 4 Types ■ Achieving high cost performance through our unique shared base and component manufacturing ■ Pursuing high precision and quality daily with know-how cultivated over 60 years in plastic mold manufacturing ■ Reliable mold design and manufacturing capabilities, mold modification abilities, and proposal skills 【Manufacturing Process】 1. Prototype mold production meeting 2. Modification of product 3D model data 3. Mold design 4. Production of product components and ejection plates, etc. 5. Assembly into the shared mold base 6. Injection molding using molding machines from 30t to 120t 7. Visual inspection and dimensional measurement 8. Delivery of prototype molded products Most of the above processes are carried out in-house, allowing us to provide high-quality and short-lead-time prototypes.
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At Jinnai Mold Industry, we can handle orders for prototype projects and development project parts all at once. We conduct thorough discussions with our customers to propose prototypes that meet their needs. Based on the decisions made, we quickly carry out mold production, as well as the processing and injection molding of prototypes all in one go. We support our customers' prototype product development with our accumulated know-how. *For more details, please refer to the PDF materials or feel free to contact us.
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Here are five strong points of Jinnai Mold Industry. Strength 1: Our company-owned shared mold bases are diverse, enabling short lead times for prototypes. Strength 2: With a small, elite team, we can provide quick estimates and respond immediately to sudden design changes or modifications. Strength 3: For product sizes up to 150mm in length and 100mm in width, and quantities of up to 3,000 pieces per lot, you can particularly rely on us. Strength 4: We have the capability to respond to various product specifications with our design and processing technology, as well as a track record of diverse molds. Strength 5: We are a company that consistently supports from product development to mold manufacturing and processing of molded products, prioritizing the field. By consistently handling everything from mold manufacturing to processing of molded products, we deliver three assurances to our customers. Assurance 1: Since mold manufacturing and prototype molding are conducted within the same factory, there is no hassle or time lost in moving molds. Assurance 2: We meticulously conduct discussions on mold specifications and participate in prototype molding trials. Factory tours are always welcome. Assurance 3: We will continuously cooperate from mold completion to the molding trials and until the prototype schedule is finished.
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