High-sensitivity, wide-band vibration sensors enable faster detection of anomalies before failures and preventive maintenance. They also allow for more accurate monitoring of machining conditions and changes in status!
smartPREDICT-AE is a multi-sensor system based on iNDTact's high-bandwidth vibration sensor iMPactXS. It enables the high-sensitivity detection of vibrations emitted by machinery and allows for precise monitoring of operational states and the load conditions affecting the structure. In addition to high-bandwidth operation and high-sensitivity vibration detection capabilities, a micro-electromechanical system (MEMS) measures acceleration and angular velocity, providing additional motion information. The bottom of smartPREDICT-AE is equipped with a temperature sensor alongside the iMPactXS, allowing for the monitoring of internal temperature as a sample value. smartPREDICT-AE can measure parameters and communicate directly with machinery (PLC) and I-IoT edge devices via Modbus RTU.
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basic information
● Ultra-low noise with a sampling rate of 96kHz ● Equipped with AE sensor and accelerometer ● Equipped with gyroscope sensor ● Equipped with temperature sensor ● Standalone condition monitoring ● Digital IIR filter for POI control of 11 types of vibration patterns such as sPR and RMS from each sensor (AE/accelerometer/gyro) ● Digital IIR filter for POI control ● Real-time raw data streaming ● Recording function for raw data and spectrum ● GPIO for digital input and output ● Serial Modbus RTU interface with replaceable line termination ● USB interface * Latest features available through firmware updates using bootloader ● Protection class IP67
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Applications/Examples of results
●Vibration detection of industrial pumps ●Monitoring the condition of machinery and processing processes through direct communication with PLC ●Preventive detection of anomalies by observing the trend of vibration values of expensive equipment and machinery ●Observation of shocks and vibrations in construction machinery/vehicles and agricultural machinery/vehicles
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Company information
The history of Iris Co., Ltd. began in 1859 (the 6th year of the Ansei era) in Nagasaki's Dejima. A unique foreign trading company, which had customers such as Yukichi Fukuzawa who purchased dictionaries and various domains during the late Edo period, contributed to Japan's modernization and manufacturing by continuously introducing innovative technologies from abroad, eventually developing into the Iris Group. After relocating its headquarters to Hamburg, Germany, in 1898, the Iris Group has continued to operate under the management of the Iris family, spanning five generations of founding members, maintaining an unwavering frontier spirit as a bridge connecting global technology suppliers, primarily focusing on the Asian market. Iris Co., Ltd. remains a key hub of the Iris Group, handling a wide range of technical products and services across various fields, including printing, paper processing, automotive, aerospace, food, rubber processing, X-ray imaging and X-ray CT (Visiconsult and diondo), as well as quality assurance systems and technical materials. The company introduces cutting-edge overseas machine tools and technologies to Japan and specializes in providing project management for corporate users.