Covers the setup scheduling of complex production lines, achieving optimal schedules for line setups (tool changes) and the optimization of production quantities and intermediate inventory!
"Dr. Setup" primarily aims to solve various issues related to setup work in the body press process and significantly improve production efficiency. By systematizing areas that have mainly been handled manually, it enables planned setup work and ensures the safety of mold transportation. Specifically, it determines the production order of panels based on the required number of panels for the body line and the inventory of panels, supporting setup planning in accordance with panel production. 【Features of Dr. Setup】 ■ Optimal scheduling for line setup (mold change) ■ Optimization of parts production quantity and intermediate inventory 【Solutions to Conventional Challenges in the Press Process】 ■ Prevention of crane conflicts ■ Proactive avoidance of panel stockouts ■ Prevention of transport cart shortages ■ Optimal scheduling of complex setup plans ■ Support for identifying the impact range of press machine failures and early alternative planning *On our website, we also introduce the "detailed features" and "case studies" of each product, including Dr. Setup. We also offer online demos. Please visit the site below.
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【Benefits of Introducing Dr. Setup】 ■ Planning that considers the load conditions of line machines and operators ■ Efficient planning for shared cranes without waste ■ Development of efficient production plans considering the number of transport carts ■ Implementation of efficient internal and external setups ■ Measures for parts stockouts and excess inventory ■ Creation of production plans with optimal lot sizes 【Main Functions of Dr. Setup】 1. Data Import Import data sheets summarizing required panels, inventory, production lots, and the availability of transport carts for each panel, and develop production plans considering stockout dates and repetitive production. 2. Schedule Breakdown Create overall and line-specific schedules, taking into account both dual and single-sided line setups and shared cranes. 3. Plan Output Support paper-based printing of the plan so that blank line personnel and panel transport personnel can confirm it even in locations without equipment. 4. Performance Input The system allows input of performance only for tasks that can currently be performed. Additionally, for safety measures, production cannot be initiated unless the setup is completed.
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CIM Research Institute is expanding its business focused on the Dr. Process Family, centered around the top-share process management system "Dr. Process PRO" for the mold manufacturing industry, in Japan, China, and Southeast Asia. We provide a one-stop solution for sales, development, and support.