Introduction to Corporate Evaluation Interview: Automatic Dilution and Supply Device for Cutting Fluid 'Raku-Ranto'
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Strong companies require strong talent! Eliminate unnecessary tasks and create a foundation that encourages employees to "think and act"! Successfully eliminated 7.5 hours of unnecessary work per day!
We conducted an interview with ISS Yamazaki Machinery Co., Ltd. (formerly known as Yamazaki Machinery Manufacturing Co., Ltd.), which has introduced the automatic dilution supply device for cutting fluid "Raku-Ranto" handled by Komatsu Steel Co., Ltd. At the company, the equipment frequently stopped for replenishing cutting fluid for machining. The combined task of diluting and replenishing cutting fluid took about 30 minutes each time, resulting in a waste of 450 minutes, or 7.5 hours, per day. Although it is a job that anyone can do, someone had to do it. After the introduction, the purchase cost of cutting oil decreased by about 20%, amounting to approximately 1 million yen per year. In addition, they have realized "unmanned continuous processing" by combining various automation devices, including a device for compressing chips, temperature management, and of course, devices for retrieving from lathes and storing in shelves using stacker cranes. "We cannot achieve automation without the automatic dilution supply device 'Raku-Ranto,'" was the feedback we received. *For more details, please refer to the PDF document or feel free to contact us.*
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basic information
[Effects of Introducing the Automatic Cutting Fluid Supply Device "Raku-Ranto"] ■ Successfully eliminated non-operating hours of equipment and eradicated unnecessary tasks that anyone can do ■ Achieved unmanned continuous operation during nights and holidays ■ Reduced raw material costs for cutting oil by approximately 20% annually ■ Created a foundation for eliminating unnecessary tasks and encouraging employees to "think and act" ■ Achieved zero tool breakage through homogenization of cutting oil concentration - Product Name: Coolant Server Raku-Ranto - Model: ICS-3100 / ICS-3200 - Water Handled: Industrial water, well water, tap water (compliant with the Water Supply Act) - Power Supply: 100V - Mixing Ratio: Up to 10% (varies with temperature and oil type) - Concentrate Container: Drum (200L level) *For more details, please refer to the PDF document or feel free to contact us.
Price information
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Delivery Time
※*Delivery times may vary depending on specifications. Please contact us.
Applications/Examples of results
We have many customers using our products throughout Japan, from Aomori Prefecture in the north to Kagoshima Prefecture in the south. Once a customer introduces one unit, there are many who wish to introduce additional units in separate buildings or new factories. 【Implementation Results】Excerpt ■ Aomori Prefecture Medical Device Parts Company O: 1 unit ■ Iwate Prefecture Semiconductor Parts Company P: 2 units ■ Tochigi Prefecture Automotive Parts Company P: 2 units ■ Gunma Prefecture Manufacturer Company M: 2 units ■ Nagano Prefecture Manufacturer Company K: 3 units ■ Shizuoka Prefecture Machining Company O: 2 units ■ Aichi Prefecture Automotive Parts Company A: 7 units ■ Aichi Prefecture Automotive Parts Company B: 3 units ■ Ishikawa Prefecture Manufacturer Company S: 2 units ■ Ishikawa Prefecture Manufacturer Company K: 1 unit ■ Osaka Prefecture Machining Company K: 2 units ■ Shiga Prefecture Machining Company I: 3 units ■ Hyogo Prefecture Manufacturer Company M: 2 units ■ Okayama Prefecture Machining Company A: 1 unit ■ Oita Prefecture Semiconductor Parts Company S: 2 units ■ Kagoshima Prefecture Machinery Parts Manufacturer Company M: 1 unit *For more details, please refer to the related links or feel free to contact us.
Line up（2）
| Model number | overview |
|---|---|
| ICS-3100 | ・Concentration adjustment: dilution concentration setting ・Weekly timer function ・Leak sensor ・Drum replacement sign |
| ICS-3200 | ・LCD touch panel display ・Concentration adjustment: dilution concentration setting ・Weekly timer function ・Leak sensor ・Drum replacement sign |
catalog（7）
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![[Catalog] Automatic Cutting Fluid Supply Device "Raku-Ranto"](https://image.mono.ipros.com/public/catalog/image/01/37c/699871/IPROS10597136105318067109.jpeg?w=120&h=170)
News about this product（1）
Company information
Komatsu Steel Co., Ltd. is a company engaged in the sales of general and special steel, as well as processed products, and the sales of machine tools and FA systems. As a trading company of steel and machine tools that can contribute to technology, quality, delivery times, and costs related to production, we will demonstrate high expertise and comprehensive capabilities that respond to the times. We handle everything from material procurement to processing and delivery in-house. With our five strengths—processing capability, procurement capability, action capability, trading company capability, and inventory capability—we respond to all customer requests in manufacturing. If you have any concerns regarding manufacturing, please feel free to consult with us.