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  6. [I-NIX Processing Case] Measures Against Whisker Formation and Improvement of Hemming Die Wear

[I-NIX Processing Case] Measures Against Whisker Formation and Improvement of Hemming Die Wear

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last updated:Oct 16, 2023

ギバル
ギバル
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The timing for the occurrence of beard blight has dramatically increased! We are also trying for further longevity.

We would like to introduce an improvement case of the "I-NIX treatment," which enhances wear resistance and slip resistance, and serves as a countermeasure against the peeling of processing films. In the case of standard Tai-shi products, they only function normally as hemming dies for about 100,000 punches, necessitating a large number of replacement spare parts. However, after switching to hemming dies treated with I-NIX, the lifespan dramatically increased to 250,000 punches, and further success was achieved with continuous processing of 460,000 punches through shot peening treatment (WPC treatment). [Case Overview (Partial)] ■ Issues Before Treatment - The occurrence of burrs necessitated full inspection, increasing the burden on operators. - Since they only function normally for about 100,000 punches, a large number of replacement spare parts were required. ■ After I-NIX Treatment - The timing of burr occurrence dramatically extended to between 250,000 and 270,000 punches. *For more details, please refer to the PDF document or feel free to contact us.

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[I-NIX Processing Case] Measures Against Whisker Formation and Improvement of Hemming Die Wear

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【Other Case Summary】 ■After I-NIX + WPC treatment ・Successfully achieved continuous processing of approximately 460,000 punches *For more details, please refer to the PDF document or feel free to contact us.

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[I-NIX Processing Case] Countermeasures for Whisker Formation and Improvement of Hemming Die Wear

[I-NIX Processing Case] Countermeasures for Whisker Formation and Improvement of Hemming Die Wear

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Ferrous/Non-ferrous metals

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Our company not only specializes in the groundbreaking new metal penetration treatment known as AINIX treatment, but also broadly handles the production of various metal parts. Our strong commitment to high quality and cost performance has been highly appreciated by our customers. Moving forward, we will continue to anticipate the changing needs of our customers in the machinery industry year by year, and by providing the technologies and information they will need at a high level, we will contribute to Japan's manufacturing industry and local communities.

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