Large metal 3D printer with wire DED method that can be used immediately after installation.
Meltio Robot Cell
A large metal 3D printer that eliminates the need for preparation processes after installation and is ready to use immediately.
The "Meltio Robot Cell," which is equipped with all the necessary ancillary equipment for operation, has arrived. This large metal 3D printer using the DED method can create and repair parts and products with strength equivalent to forged items, as well as perform cladding. It is expected to solve many challenges, including reducing manufacturing time, addressing labor shortages, and cutting costs. At our factory, we also offer a valuable opportunity to experience the actual machine and handle parts that have been created. Please be sure to apply. - Apply here: https://www.3dpc.co.jp/factory-tour
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basic information
**Contents of the Meltio Robot Cell** - Meltio Engine Robot - Meltio Engine Robot Controller Unit - Dedicated Cell (Room) - Water-Cooled Chiller - Argon Gas Cylinder Stand - Internal Surveillance Camera - Laser Protective Glass - Interlock - Maintenance Plan for 3 Years - Dedicated Software for Meltio Engine Robot "Meltio Space" **Features of the Dedicated Software for Meltio Engine Robot "Meltio Space"** Meltio Space is genuine software compatible with 8-axis modeling using a robotic arm equipped with the Engine Robot, and it can be used similarly to traditional 3-axis slicer software. It has nine types of complex slicing methods set up, allowing for automatic generation of modeling paths, significantly reducing the time from setup to modeling. Furthermore, the software will be continuously updated, enabling users to always receive the latest technology. This allows for easier robot operation than ever before, providing new perspectives and possibilities.
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Applications/Examples of results
■Over 300 units in operation worldwide (since 2021) ■Main industries: - Aerospace - Energy - Oil and Gas - Marine and Shipbuilding - Automotive - Metalworking - Watches and Jewelry - Medical - Mining and others
Detailed information
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This food mixer features spiral blades shaped from commercially available round bars. At Engine Robot, it is possible to add new shapes to existing commercial materials such as round bars and pipes to enhance their performance. Additionally, these parts can be shaped in a wide range of sizes, making them applicable not only in the food industry but also in various other industrial fields. Name: Food Mixer Dimensions: 53.37 x 44.59 x 10.85 mm Weight: 155.93 g (29.22 g each) Material: Ti-6AL-4V Printing Time: 5 hours 40 minutes Gas: Argon Layer Pitch: 0.8 mm
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This integrated blisk uses the Meltio Engine Robot to create 48 new blades on top of a machined product. This cladding technology is undoubtedly more efficient than machining from a pristine material. Additionally, because the blades are hollow, the weight is reduced, significantly cutting down on time and costs. Name: Blisk Dimensions: 500 × 500 × 60 mm Weight: 9.15 kg Material: SUS 316L Build Time: 26 hours 25 minutes Gas: Argon
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It is used for medium-sized ship propellers with five blades. Traditionally, after casting the parts, machining and polishing post-processing were necessary to meet the requirements of the marine industry. With the Meltio Engine Robot, it is possible to eliminate time-consuming and costly processes while improving the accuracy of near-net-shape post-processing, allowing for manufacturing that is very fast and low-cost. Name: Propeller Dimensions: φ600 mm, 250 mm Weight: 12.1 kg Material: SUS 316L Build Time: 43 hours 40 minutes Gas: Argon Layer Pitch: 0.6 ~ 1.2 mm
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Company information
Since our establishment in 2016, we have utilized cutting-edge technologies, including 3D printers, to provide equipment sales and contract manufacturing services leveraging 3D printing technology. This has contributed to the high value-added of parts, shortened delivery times, and cost reductions, earning us the trust of many companies and partners. Moving forward, we have developed the manufacturing platform 'Taiga' to meet your needs by enhancing security and optimizing the entire supply chain. We will continue to be a preferred choice in addressing diverse challenges on-site, such as the reproduction of parts whose sources have been lost and small-batch production of various types, while optimizing the supply chain.