[Gift of Manga] Achieving two types of press-fitting with different lengths using one robot and mechanism.
Introducing examples of devices that can press-fit multiple points while being operated by a robot using a servo press! Solving space-saving and automation challenges.
We would like to introduce a case study that addresses challenges by combining our expertise in press-fitting technology with an approach from the jig side and automation robot control technology. The theme for this time is "We want to press-fit multiple points with one machine." One of the themes in advancing automation is the consolidation of processes. As we progress with EV products, there may also be a demand for compactness. Typically, when multiple press-fit points are required, a device would be needed to move the product to each press-fit location every time a single point is pressed. However, in this case, we needed a device where the robot holds the servo press, which provides the pressing force. This method is challenging because errors on the robot side frequently occur due to the load, making adjustments difficult. Even when consulting with robot manufacturers, there are often cases where it is not feasible. However, we successfully completed a device that effectively combines our jig-side development based on our previous press-fitting technology with the control technology of robots that have handled various automation tasks. The load for this case (servo press): 30 kN specification. *For explanatory materials and details in manga format, please feel free to download or contact us.
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basic information
【Press-in Points】 ■ Jigs capable of accommodating multiple press-in points ■ Press-in synchronized with robots ■ One unit can handle multiple product types Our press-in testing equipment can determine the required press-in load in advance. *Please feel free to contact us.
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Detailed information
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This is a press-in load testing device developed by our company. This time, we started from the point where the user did not know the required load, so we measured the loads of multiple products and reflected them in the device.
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Company information
We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measurement devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can provide numerical suggestions, such as load, even in the prototype stage, and we accept various consultations that include specifications and design issues. With the aim of proposing solutions to "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes to the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding the pros and cons of "sometimes with robots, sometimes without." In 2022, to tackle new jigs that had been abandoned due to multiple product compatibility and weight limitations in traditional metal processing, we introduced a 3D printer.
