100% IPC compatible! A case that achieved 600 pieces per minute, high processing performance, and high flexibility.
We would like to introduce a case study of the "vial filling line" implemented at IDT Biologika. The company planned a large-scale investment to expand its production capacity. In searching for a state-of-the-art line for aseptic filling, they required the ability to handle speed and large volumes, as well as flexibility with various filling systems. After implementation, the line has the capacity to fill 80 million to 100 million 2R vials annually, supports a maximum batch size of 500,000, and is equipped with two supply magazines that allow for accurate counting of individual units. This has enabled them to process a wide variety of products. [Case Overview (Partial)] ■Challenges - Speed - Ability to handle large volumes - Flexibility with various filling systems *For more details, please refer to the PDF document or feel free to contact us.
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【Other Case Overview】 ■Results - Equipped with the capacity to fill 80 million to 100 million 2R vials annually - Supports a maximum batch size of 500,000 units - Includes two supply magazines capable of accurate unit counting - Capable of handling a wide variety of products *For more details, please refer to the related links or feel free to contact us.
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For more details, please refer to the related links or feel free to contact us.
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Download All Catalogs![[Case Study on Vial Filling Line] IDT Biologika Co., Ltd.](https://image.mono.ipros.com/public/catalog/image/01/941/730932/IPROS32335028932883247228.jpeg?w=120&h=170)
Company information
Our company was established in 1982 as the Japanese base of Syntegon, one of the world's leading packaging machine manufacturers, and celebrated its 40th anniversary in 2022. For the pharmaceutical industry, we offer Japan's only integrated line, capable of providing everything from the filling of injectable drugs to appearance inspection. For oral dosage forms, we have a range of high-class granulation and capsule filling machines with proven performance worldwide. Additionally, we provide various packaging materials tailored to meet our customers' diverse needs. For the food industry, we offer confectionery manufacturing and packaging machines that can flexibly accommodate a wide variety of products, as well as food and beverage packaging machines such as aseptic filling and degassing systems. From development and design to manufacturing, validation, and after-sales service, we propose and provide reliable technology to meet customer needs.
![Approach to Small-Batch Production of Various Injectable Preparations [Materials Provided]](https://image.mono.ipros.com/public/product/image/ccb/2001171893/IPROS38348780848395658523.gif?w=280&h=280)
![[Confectionery and Food Packaging Examples] Ingredients: Chocolate Bar](https://image.mono.ipros.com/public/product/image/099/2001516411/IPROS5836328935767191380.png?w=280&h=280)
![[Example] Filling various products with different viscosities and containers, such as adhesives and ground solidification materials.](https://image.mono.ipros.com/public/product/image/ae2/2000693982/IPROS10572782839835492167.png?w=280&h=280)
