Case Study of Automated Visual Inspection: Example of Metal Plate Surface Irregularity Inspection Using 3D Sensors
Image Processing Appearance Inspection System "iVision"
An example of automated visual inspection using a 3D sensor to check whether the size and height of the unevenness on the steel plate are appropriate!
Regarding the inspection of the size, height, shape, and position of the unevenness on the steel plate, would you consider switching from "manual measurement" to "automated inspection using a 3D sensor"? We will introduce a practical example of the "iVision Robot," which enables measurement by installing a 3D sensor on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to confirm where and how large workpieces were positioned. 【Features of this system】 - Realization of an inspection device that can confirm three-dimensional shapes using a 3D sensor - Mapping of placement locations is also possible - The device can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be measured. *Detailed processing information and flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to meet your specific delivery requirements. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Inspection device using a combination of camera and sensor 【Case Studies】 ■ Metal materials such as steel plates ■ Wooden materials such as wooden boards *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)