Case study of automated appearance inspection: Example of parallelism inspection of metal plates using a 3D sensor.
Image Processing Appearance Inspection System "iVision"
An example of automated visual inspection that checks whether the surfaces of two stacked steel plates are parallel using a 3D sensor!
In the inspection of the parallelism of each surface of two stacked steel plates, would you consider switching from "manual measurement inspection" to "automated inspection using a 3D sensor"? We will introduce an inspection device that uses a scalar robot on a fixed frame to measure both surfaces of the two steel plates simultaneously. With the 3D sensor in operation, it becomes possible to measure the parallelism of the entire two steel plates by scanning each surface. 【Features of this system】 ■ Realization of a parallelism inspection device that is difficult to achieve visually by using a 3D sensor ■ Numerical representation of the parallelism for multiple components ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that can be fully customized to meet your specific needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※*We typically take an average of 2 to 3 months from the time we receive your order.*
Applications/Examples of results
【Purpose】 ■ Inspection device using a combination of camera and sensor 【Case Studies】 ■ Metal materials such as steel plates ■ Wooden materials such as wooden boards *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)