The AI image inspection software detects and identifies defects such as "scratches," "bleeding," and "spots" on metal painted products!
This is a verification to distinguish the defects of "scratches," "bleeding," and "spots" on metal painted products at the request of an industrial machinery manufacturer. We decided to photograph and verify by changing the orientation and position of a single defective sample. 【Inspection Settings and Results】 This time, we were able to make judgments by creatively adjusting the lighting during photography. Due to the size of the coaxial illumination we own, we could not capture the entire workpiece, so we focused on the damaged areas for imaging. Normally, inspections are conducted by capturing a field of view approximately 1.5 times the size with appropriately sized coaxial illumination, but we believe that the detection accuracy will be equivalent to that of this case based on the size of the damaged areas. To improve detection accuracy, we can use photos of misjudgments as training images for further learning. The left image is the "annotation" used to set parameters by enclosing the defective areas we want to detect. The right image is the "frame" detecting defects after learning and parameter setting.
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【Software and Equipment Used】 Software Used: DeepSky (Learning Version) Field of View: 80 x 70mm Minimum Size of Inspection Target: 5mm Number of Inspection Points: 1 location across the entire screen (to detect line scratches, smudges, and dot defects) Camera Resolution: 1.3 million pixels Lens Focal Length: 12mm Distance Between Lens and Product: 140mm Lighting: Coaxial Incident Lighting Distance from Lighting to Inspection Item: Approximately 40mm from above
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.